Abstract:
A hydrogen manufacturing apparatus is equipped with a plate type high-temperature shift converter (II) which has a shift reaction chamber (7) which is filled with a high-temperature shift catalyst (8) and into which a reformed gas is introduced, a cooling chamber (9) which is filled with a filler (10) for promoting heat transfer and into which a cooling gas is introduced, and a partition (6) for separating the shift reaction chamber and the cooling chamber. The shift reaction chamber has a hydrogen gas chamber (11) separated by a plate type partition (12), and the partition is composed of a porous plate (14) and a hydrogen permeable film (13) which is coated or plated thereon and which lets only hydrogen gas permeate therethrough. Thus only hydrogen generated in the shift reaction chamber permeates the hydrogen permeable film into the hydrogen gas chamber. In another embodiment, the apparatus has a plate type reformer (I) having a reforming chamber (1) which is filled with a reformed catalyst (2) and into which natural gas is introduced to reform it, a heating chamber (3) which is filled with a filler (4) for promoting heat transfer and into which a combustion gas is introduced, and a partition (5) which separates said reforming chamber and said heating chamber. The reforming chamber has a hydrogen gas chamber (11) separated by a plate type partition (12); and the partition is composed of a porous plate (14) and a hydrogen permeable film (13).
Abstract:
This invention relates to gas-impermeable, solid state materials fabricated into membranes for use in catalytic membrane reactors. This invention particularly relates to solid state oxygen anion- and electron-mediating membranes for use in catalytic membrane reactors for promoting partial or full oxidation of different chemical species, for decomposition of oxygen-containing species, and for separation of oxygen from other gases. Solid state materials for use in the membranes of this invention include mixed metal oxide compounds having the brownmillerite crystal structure.
Abstract:
Apparatus for creating gas-liquid interfacial contact conditions for highly efficient mass transfer between gas and liquid includes a gas-liquid contactor assembly including a hollow porous tube surrounded by an outer jacket defining a gas plenum between the jacket and the porous tube; a liquid feed assembly including a nozzle for injecting liquid into the porous tube in a spiraling flow pattern around and along the porous tube; a gas-liquid separator assembly at the first end of the porous tube including a nonporous degassing tube coaxially aligned with and connected to the porous tube, a gas outlet port coaxially aligned with the degassing tube to receive a first portion of gas flowing from the degassing tube, a first gas duct coaxially aligned with and connected to the gas outlet duct to convey the first portion of gas therefrom; and a liquid collection assembly. A second gas discharge assembly to collect and convey gas from the first end of the porous tube is also disclosed.
Abstract:
An process for forming a product which may be in a liquid phase is disclosed wherein a first reactant, preferably a liquid reactant, is directly fed into a reaction zone containing mixing elements and which comprises a first compartment of a reactor. A second reactant, which is maintained at a higher pressure, is fed into a second compartment of the reactor separated from the first compartment by a porous wall. The second reactant passes through this porous wall into the reaction zone to react with the first reactant. The process thereby controls rates of the reactions and the exothermic heats generated by the reactions. Pulsatile flow in one or both reaction compartments improves mixing. An evaporator for a portion of the product improves product quality and permits higher reaction temperatures in the reactor.
Abstract:
A high temperature membrane reactor or gas purification apparatus includes a housing containing a gas heating chamber and a gas extraction component, preferably one or more tubular membranes. The preferred application is for extracting hydrogen from a mixed gas flow or for generating hydrogen, e.g., by reforming methanol, ethanol, or gasoline. A surrounding annulus provides heat exchange and insulation by circulating the mixed gas flow about the housing and then injecting the mixed gas flow into the housing for extraction or reaction. The apparatus further includes an outlet for releasing raffinate preferably including a flow controlling restriction. Heating is provided by conducting the raffinate from the gas extraction component to the heating chamber wherein reaction with a catalyst generates heat. These features, alone or in combination, provide better energy management, better flow management, and better safety than current designs. A spring-type support for the membrane is further described which increases the maximum useable operation pressure of the membranes to take better advantage of the membrane reactor and gas purification features.
Abstract:
A hollow fiber contactor and process for fluid treatment having forced circulation with entry of fluid to be treated through the open ended lumen of a porous input hollow fiber having its opposite end closed and exit of treated fluid through the open ended lumen of an adjacent or nearby porous output hollow fiber having its opposite end closed. Fluid to be treated passes through the porous wall of an input hollow fiber, passes in contact with a treatment medium between the input and output hollow fibers forming treated fluid which passes through the porous wall of an output hollow fiber and exits the process. This invention provides high contact with treatment medium between the hollow fibers, especially suitable for selective sorption for gas purification or separation and for conduct of catalytic reactions.
Abstract:
Solid membranes comprising an intimate, gas-impervious, multi-phase mixture of an electronically-conductive material and an oxygen ion-conductive material and/or a mixed metal oxide of a perovskite structure are described. Electrochemical reactor components, such as reactor cells, and electrochemical reactors are also described for transporting oxygen from any oxygen-containing gas to any gas or mixture of gases that consume oxygen. The reactor cells generally comprise first and second zones separated by an element having a first surface capable of reducing oxygen to oxygen ions, a second surface capable of reacting oxygen ions with an oxygen-consuming gas, an electron-conductive path between the first and second surfaces and an oxygen ion-conductive path between the first and second surfaces. The element may further comprise (1) a porous substrate, (2) an electron-conductive metal, metal oxide or mixture thereof and/or (3) a catalyst. The reactor cell may further comprise a catalyst in the zone which comprises a passageway from an entrance end to an exit end of the element. Processes described which may be conducted with the disclosed reactor cells and reactors include, for example, the partial oxidation of methane to produce unsaturated compounds or synthesis gas, the partial oxidation of ethane, substitution of aromatic compounds, extraction of oxygen from oxygen-containing gases, including oxidized gases, ammoxidation of methane, etc. The extraction of oxygen from oxidized gases may be used for flue or exhaust gas cleanup.
Abstract:
Apparatus for removing volatile contaminant compounds from a liquid by sparging a cleaning gas therethrough comprises a volatile contaminant extraction assembly including a hollow porous tube surrounded by an outer jacket defining a gas plenum between the jacket and the porous tube; a contaminated liquid feed assembly including a nozzle for injecting liquid into the porous tube in a spiraling flow pattern around and along the porous tube; a gas-liquid separator assembly including a nonporous degassing tube coaxially aligned with and connected to the porous tube, a separator tube coaxially aligned with and connected to the degassing tube and flaring outwardly in diameter from the degassing tube, and a gas duct coaxially aligned with the separator tube and extending into the separator tube to collect and convey cleaning gas therefrom; a clean liquid collection assembly; and a gas discharge assembly. A method of removing volatile contaminants from a liquid comprises the general steps of introducing a stream of contaminated liquid to the hollow interior of a cylindrical porous tub in a thin film following a spiral flow pattern around and along the wall of the tube; controlling the physical characteristics of the liquid film and the flow pattern followed by the film through the tube; sparging cleaning gas through the wall of the tube and into the liquid film at a preselected flow rate; segregating contaminant laden cleaning gas from the liquid within the tube; and separating the cleaned liquid stream from the contaminant laden gas stream.
Abstract:
A method of producing uniform inorganic microspheres with a particle size of 0.01 to 500 .mu.m by injecting an aqueous solution containing a particle-forming material into an organic solvent. The method includes injecting the aqueous solution into the organic solvent through a macromolecular membrane having a hydrophobic surface and having pores substantially uniform in pore size and extending in the direction of thickness of the membrane, substantially straight through the membrane, so that a path length of each of the pores corresponds substantially to a thickness of the membrane, to form, in said organic solvent, a large number of emulsion particles substantially uniform in size and then producing uniform inorganic microspheres from said emulsion particles on a one emulsion particle-to-one microsphere basis. The pores in the membrane are formed by either a corpuscular or laser beam.
Abstract:
An oxidation reactor having elongated shape includes in combination, a mixing member including a pipe for feeding oxidizing gas and a pipe for feeding oxidizable charge; a reaction member, arranged subjacent the mixing member, and a discharge member associated with a discharge pipe for the products of the reaction. The reaction member includes a central zone which has a first lining and the reactor includes at least one peripheral zone which has a second lining, passages in the second lining being smaller than passages in the first lining so that the pressure loss in the second lining is greater than that of the first lining. The second lining forms a sleeve surround the first lining and this sleeve is formed of at least one refractory heat insulating material. The oxidation reactor is provided with an external sleeve steel jacket, a concrete wall and a steel element surrounding the mixing member arranged above the reaction member. The reaction member includes a series of single elements which form juxtaposed channels.