摘要:
A process for forming a high dielectric constant, (High K), layer, for a metal-oxide-metal, capacitor structure, featuring localized oxidation of an underlying metal layer, performed at a temperature higher than the temperature experienced by surrounding structures, has been developed. A first iteration of this process features the use of a laser ablation procedure, performed to a local region of an underlying metal layer, in an oxidizing ambient. The laser ablation procedure creates the desired, high temperature, only at the laser spot, allowing a high K layer to be created at this temperature, while the surrounding structures on a semiconductor substrate, not directly exposed to the laser ablation procedure remain at lower temperatures. A second iteration features the exposure of specific regions of an underlying metal layer, to a UV, or to an I line exposure procedure, performed in an oxidizing ambient, with the regions of an underlying metal layer exposed to the UV or I line procedure, via clear regions in an overlying photolithographic plate. This procedure also results in the formation of a high K layer, on a top portion of the underlying metal layer.
摘要:
A method of forming a conductive gate structure on an underlying gate insulator layer, without the use of a plasma dry etch conductive gate definition procedure, has been developed. After formation of source/drain extension (SDE) and heavily doped source/drain regions, an opening is formed in a planarized dielectric layer exposing the top surface of a semiconductor alloy layer, or exposing the top surface of a semiconductor substrate, while the planarized dielectric layer and adjacent insulator spacers overlay the source/drain regions. A multiple spike, rapid thermal oxidation (RTO) procedure is employed to grow a gate insulator layer on the region of semiconductor alloy, or semiconductor, exposed in the opening, with the low temperature RTO procedure, and the planarized dielectric layer overlying the source/drain regions, suppressing out diffusion of SDE dopants. A conductive layer is next deposited and then planarized via a chemical mechanical polishing procedure, resulting in the definition of a conductive gate structure on the gate insulator layer, with the conductive gate structure formed without employment of plasma dry etching eliminating the risk of plasma induced damage of the gate insulator layer.
摘要:
A method for forming a MOSFET having an elevated source/drain structure is described. A sacrificial oxide layer is provided on a substrate. A polish stop layer is deposited overlying the sacrificial oxide layer. An oxide layer is deposited overlying the polish stop layer. An opening is formed through the oxide layer and the polish stop layer to the sacrificial oxide layer. First polysilicon spacers are formed on sidewalls of the opening wherein the first polysilicon spacers form an elevated source/drain structure. Second polysilicon spacers are formed on the first polysilicon spacers. The oxide layer and sacrificial oxide layer exposed within the opening are removed. An epitaxial silicon layer is grown within the opening. A gate dielectric layer is formed within the opening overlying the second polysilicon spacers and the epitaxial silicon layer. A gate material layer is deposited within the opening. The gate material layer, first polysilicon spacers and second polysilicon spacers are polished back to the polish stop layer thereby completing formation of a MOSFET having an elevated source/drain structure in the fabrication of an integrated circuit device.
摘要:
A method of preparing a silicon surface for a subsequent processing said such as thermal oxidation, or metal silicide formation, via use of a novel wet chemical clean procedure, has been developed. The novel wet chemical clean procedure is comprised of three specific stages, with the first stage featuring the removal of organic contaminants and the growth of a native oxide layer on the silicon surface. A second stage features removal of the native oxide layer and removal of metallic contaminants from the silicon surface, while the third stage is used to dry the silicon surface. The novel wet chemical clean procedure is performed in less time, and using less chemicals, then counterpart wet chemical cleans also used for the preparation of silicon surfaces for subsequent processing steps.
摘要:
A method of gate patterning, including the following steps. A semiconductor structure having an upper silicon layer is provided. The semiconductor structure has a gate conductor region. A first gate oxide layer is formed over the semiconductor structure. A polysilicon layer is formed over the first gate oxide layer. A patterned oxide mask and photoresist layer are formed over the polysilicon layer within the gate conductor region leaving unmasked polysilicon layer portions and unmasked first gate oxide layer portions. An oxygen implant is conducted within the unmasked polysilicon layer portions proximate the unmasked first gate oxide layer portions. The patterned photoresist mask is removed. The structure is annealed to form second gate oxide portions within the unmasked polysilicon layer portions over the unmasked first gate oxide layer portions. The unmasked polysilicon layer portions are etched and removed to the second gate oxide portions forming a polysilicon gate conductor within the gate conductor region.
摘要:
A method to form robust dual damascene interconnects by decoupling via and connective line trench filling has been achieved. A first dielectric layer is deposited overlying a silicon nitride layer. A shielding layer is deposited. The shielding layer, the first dielectric layer, and the silicon nitride layer are patterned to form via trenches. A first barrier layer is deposited to line the trenches. The via trenches are filled with a first copper layer by a single deposition or by depositing a seed layer and then electroless or electrochemical plating. The first copper layer is polished down to complete the vias. A second barrier layer is deposited. The second barrier layer is patterned to form via caps. A second dielectric layer is deposited. A capping layer is deposited. The capping layer and the second dielectric layer are patterned to form connective line trenches that expose a part of the via caps. A third barrier layer is deposited to line the connective line trenches. The third barrier layer and the via caps are etched to form trench barrier sidewall spacers and to expose the vias. The connective line trenches are filled with a second copper layer by a single deposition, by a first deposition of a seed layer followed by plating, or by plating using the via as the seed layer. The second copper layer is polished down.
摘要:
A method for producing MOS type transistors with deep source/drain junctions and thin, silicided contacts with desireable interfacial and electrical properties. The devices are produced by a method that involves pre-amorphization of the gate, source and drain regions by ion-implantation, the formation of a metal layer, ion implantation through the metal layer, the formation of a capping layer and a subsequent laser anneal.
摘要:
A method to integrate low dielectric constant dielectric materials with copper metallization is described. A metal line is provided overlying a semiconductor substrate and having a nitride capping layer thereover. A polysilicon layer is deposited over the nitride layer and patterned to form dummy vias. A dielectric liner layer is conformally deposited overlying the nitride layer and dummy vias. A dielectric layer having a low dielectric constant is spun-on overlying the liner layer and covering the dummy vias. The dielectric layer is polished down whereby the dummy vias are exposed. Thereafter, the dielectric layer is cured whereby a cross-linked surface layer is formed. The dummy vias are removed thereby exposing a portion of the nitride layer within the via openings. The exposed nitride layer is removed. The via openings are filled with a copper layer which is planarized to complete copper metallization in the fabrication of an integrated circuit device.
摘要:
The method for a transistor using a replacement gate process that has a doped low-K dielectric spacer that lowers the junction capacitance. A dummy gate is formed over a substrate. Ions are implanted into the substrate using the dummy gate as an implant mask to form source and drain regions. A masking layer is formed on the substrate over the source and drain regions. We remove the dummy gate. Doped low k spacers are formed on the sidewalls of the masking layer. The doped spacers are heated to diffuse dopant into the substrate to form lightly doped drain (LDD regions). We form a high k gate dielectric layer over the masking layer. A gate layer is formed over the high K dielectric layer. The gate layer is chemical-mechanical polished (CMP) to form a gate over the high k dielectric layer and to remove the gate layer over the masking layer.
摘要:
A new method of forming MOS transistors with shallow source and drain extensions and self-aligned silicide in the has been achieved. Gates are provided overlying a semiconductor substrate. Temporary sidewall spacers are formed on the gates. Ions are implanted into the semiconductor substrate and the polysilicon layer to form deep amorphous layers beside the spacers and shallow amorphous layers under the spacers. The spacers are removed. Ions are implanted to form lightly doped junctions in the shallower amorphous layer. Permanent sidewall spacers are formed on the gates. Ions are implanted to form heavily doped junctions in the deeper amorphous layer. A metal layer is deposited. A capping layer is deposited to protect the metal layer during irradiation. The integrated circuit device is irradiated with laser light to melt the amorphous layer while the crystalline polysilicon and semiconductor substrate remain in solid state. The metal layer is heated, and may be melted, to cause reaction with the silicon to form silicide. Ions in the heavily doped junctions and in the lightly doped junctions are also thereby diffused into the amorphous layer. The deep source and drain junctions, the shallow source and drain extensions, and a silicide layer are simultaneously formed. A heat treatment crystallizes the silicide to improve resistivity.