Self-aligned multiple patterning processes with layered mandrels

    公开(公告)号:US10446395B1

    公开(公告)日:2019-10-15

    申请号:US15950364

    申请日:2018-04-11

    Abstract: Methods of self-aligned multiple patterning and structures formed by self-aligned multiple patterning. A mandrel line is patterned from a first mandrel layer disposed on a hardmask and a second mandrel layer disposed over the first mandrel layer. A first section of the second mandrel layer of the mandrel line is removed to expose a first section of the first mandrel layer. The first section of the first mandrel layer is masked, and the second sections of the second mandrel layer and the underlying second portions of the first mandrel layer are removed to expose first portions of the hardmask. The first portions of the hardmask are then removed with an etching process to form a trench in the hardmask. A second portion of the hardmask is masked by the first portion of the first mandrel layer during the etching process to form a cut in the trench.

    METHODS OF FORMING REPLACEMENT GATE STRUCTURES ON TRANSISTOR DEVICES

    公开(公告)号:US20190131429A1

    公开(公告)日:2019-05-02

    申请号:US15797837

    申请日:2017-10-30

    Abstract: One illustrative method disclosed herein includes, among other things, forming a sacrificial gate structure above a semiconductor substrate, the sacrificial gate structure comprising a sacrificial gate insulation layer and a sacrificial gate electrode material, performing a first gate-cut etching process to thereby form an opening in the sacrificial gate electrode material and forming an internal sidewall spacer in the opening. In this example, the method also includes, after forming the internal sidewall spacer, performing a second gate-cut etching process through the opening, the second gate-cut etching process being adapted to remove the sacrificial gate electrode material, performing an oxidizing anneal process and forming an insulating material in at least the opening.

    Gate cut structure with liner spacer and related method

    公开(公告)号:US10236213B1

    公开(公告)日:2019-03-19

    申请号:US15917940

    申请日:2018-03-12

    Abstract: A gate cut structure for finFETs, and a related method, are disclosed. The gate cut structure separates and electrically isolates an end of a first metal gate conductor of a first finFET from an end of a second metal gate conductor of a second finFET. The gate cut structure includes a body contacting the end of the first and second metal gate conductors. A liner spacer separates a lower portion of the body from an interlayer dielectric (ILD), and an upper portion of the body contacts the ILD. During formation, the liner spacer allows for a larger gate cut opening to be used to allow quality cleaning of the gate cut opening, but also reduction in size of the spacing between metal gate conductor ends of the finFETs. In one example, the body may have a lower portion having a width less than an upper portion thereof.

    Methods of forming upper source/drain regions on a vertical transistor device

    公开(公告)号:US10229999B2

    公开(公告)日:2019-03-12

    申请号:US15445392

    申请日:2017-02-28

    Abstract: A plurality of vertically oriented channel semiconductor structures is formed above a substrate. A bottom source/drain (S/D) region is formed proximate a lower portion of the vertically oriented channel semiconductor structure. A first dielectric layer is formed above the vertically oriented channel semiconductor structure. A thickness of the first dielectric layer is reduced to expose an upper portion of the vertically oriented channel semiconductor structure. A first semiconductor material region is formed on the exposed upper portion. The thickness of the first dielectric layer is further reduced to expose a channel portion of the vertically oriented channel semiconductor structure and to define a bottom spacer adjacent the bottom S/D region. A gate structure is formed around the channel region of the vertically oriented channel semiconductor structure. A second semiconductor material region is formed on the upper portion to define an upper S/D region after forming the gate structure.

    Methods for nitride planarization using dielectric

    公开(公告)号:US09966272B1

    公开(公告)日:2018-05-08

    申请号:US15632931

    申请日:2017-06-26

    Abstract: The disclosure is directed to methods of planarizing an integrated circuit structure including: forming a dielectric over a first nitride layer; planarizing the dielectric to a top surface of a set of nitride fins in a first region and removing the dielectric from a second region to expose the substantially planar upper surface in a second region; forming a second nitride layer over the dielectric and the top surface of the set of nitride fins and over the substantially planar upper surface; planarizing the second nitride layer such that the second nitride layer in the second region is planar with the top surface of the dielectric and the set of nitride fins, and such that the second nitride layer is removed from the first region; and performing an etch such that the first nitride layer in the first region is planar with the first nitride layer in the second region.

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