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公开(公告)号：US20180113385A1
公开(公告)日：2018-04-26
申请号：US15333117
申请日：2016-10-24
Applicant: HRL Laboratories, LLC
Inventor： Sophia S. Yang , Alan J. Jacobsen , Joanna A. Kolodziejska , Robert E. Doty , William Carter , Jacob M. Hundley
CPC classification number: G02B6/138 , G03F7/0005 , G03F7/0037 , G03F7/201 , G03F7/2012
Abstract: A system for fabricating micro-truss structures. A reservoir holds a volume of a liquid photomonomer configured to polymerize to form a photopolymer when exposed to suitable light such as ultraviolet light. A mask at the bottom of the reservoir includes a plurality of apertures. Light enters the reservoir through each aperture from several directions, forming a plurality of self-guided photopolymer waveguides within the reservoir. The light is supplied by one or more sources of collimated light. A plurality of mirrors may reflect the light from a single source of collimated light to form a plurality of collimated beams, that illuminate the photomonomer in the reservoir, through the mask, from a corresponding plurality of directions, to form a micro-truss structure including a plurality of self-guided waveguide members.
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公开(公告)号：US09938623B1
公开(公告)日：2018-04-10
申请号：US15201344
申请日：2016-07-01
Applicant: HRL Laboratories, LLC
Inventor： Tobias A. Schaedler , Alan J. Jacobsen , William Carter , Christopher Roper
CPC classification number: C23C18/1648 , B32B3/12 , B32B2307/51 , B32B2307/56 , B32B2307/72 , B81C1/00126 , C04B30/02 , C04B2111/40 , C04B2111/52 , C23C18/1641 , C23C18/1644 , C23C18/1657 , C23C18/32 , G03F7/0015 , Y10T428/1234 , Y10T428/12361 , Y10T428/12375 , Y10T428/12479 , Y10T428/24149 , Y10T428/24273 , Y10T428/24661 , Y10T428/249953 , Y10T428/26 , C04B35/00 , C04B38/04
Abstract: The present invention relates to a micro-lattice and, more particularly, to an ultra-light micro-lattice and a method for forming the same. The micro-lattice is a cellular material formed of interconnected hollow tubes. The cellular material has a relative density in a range of 0.001% to 0.3%, and a density of 0.9 mg/cc has been demonstrated. The cellular material also has the ability to recover from a deformation exceeding 50% strain.
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公开(公告)号：US20180058531A1
公开(公告)日：2018-03-01
申请号：US15795811
申请日：2017-10-27
Applicant: HRL LABORATORIES, LLC
Inventor： Tobias A. Schaedler , Alan J. Jacobsen , Zak C. Eckel , Sophia S. Yang , Adam E. Sorensen , Jacob M. Hundley , William Carter , Jie Jiang
Abstract: Architected materials with superior energy absorption properties when loaded in compression. In several embodiments such materials are formed from micro-truss structures composed of interpenetrating tubes in a volume between a first surface and a second surface. The stress-strain response of these structures, for compressive loads applied to the two surfaces, is tailored by arranging for some but not all of the tubes to extend to both surfaces, adjusting the number of layers of repeated unit cells in the structure, arranging for the nodes to be offset from alignment along lines normal to the surfaces, or including multiple interlocking micro-truss structures.
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公开(公告)号：US09809002B2
公开(公告)日：2017-11-07
申请号：US15151324
申请日：2016-05-10
Applicant: HRL LABORATORIES, LLC
Inventor： Jacob M. Hundley , Tobias A. Schaedler , Sophia S. Yang , Alan J. Jacobsen
IPC: B29C33/52 , B32B3/12 , B29C67/00 , B29C33/38 , B29C33/42 , B32B9/00 , B32B15/04 , B32B27/06 , B32B27/30 , B32B27/32 , B32B27/34 , B32B27/36 , B32B3/26 , B32B7/00 , B32B7/02 , B32B7/04 , B32B7/12 , B32B9/04 , B32B15/00 , B32B27/00 , B32B27/28 , B32B3/00 , B32B3/02 , B32B3/14 , B32B3/18 , B32B3/20 , B32B3/28 , B32B3/30 , B29C35/08 , B33Y10/00 , B33Y80/00
CPC classification number: B32B3/12 , B29C33/3835 , B29C33/3842 , B29C33/424 , B29C64/124 , B29C64/129 , B29C64/135 , B29C64/40 , B29C67/0062 , B29C67/0066 , B29C67/007 , B29C67/0092 , B29C2035/0827 , B32B3/00 , B32B3/02 , B32B3/14 , B32B3/18 , B32B3/20 , B32B3/26 , B32B3/266 , B32B3/28 , B32B3/30 , B32B7/00 , B32B7/02 , B32B7/04 , B32B7/12 , B32B9/00 , B32B9/005 , B32B9/04 , B32B15/00 , B32B15/04 , B32B27/00 , B32B27/06 , B32B27/28 , B32B27/30 , B32B27/302 , B32B27/308 , B32B27/32 , B32B27/34 , B32B27/365 , B32B2250/00 , B32B2250/40 , B32B2264/00 , B32B2264/107 , B32B2307/40 , B32B2307/558 , B32B2307/56 , B32B2307/718 , B32B2307/728 , B32B2307/73 , B32B2307/732 , B32B2419/00 , B32B2605/00 , B33Y10/00 , B33Y80/00 , Y10T29/49826 , Y10T428/24149
Abstract: A three-dimensional lattice architecture with a thickness hierarchy includes a first surface and a second surface separated from each other with a distance therebetween defining a thickness of the three-dimensional lattice architecture; a plurality of angled struts extending along a plurality of directions between the first surface and the second surface; a plurality of nodes connecting the plurality of angled struts with one another forming a plurality of unit cells. At least a portion of the plurality of angled struts are internally terminated along the thickness direction of the lattice structure and providing a plurality of internal degrees of freedom towards the first or second surface of the lattice architecture.
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公开(公告)号：US20170057193A1
公开(公告)日：2017-03-02
申请号：US14835385
申请日：2015-08-25
Applicant: HRL LABORATORIES, LLC
Inventor： Eric C. Clough , Jie Ensberg , Alan J. Jacobsen , Jacob M. Hundley , William Carter , Tobias A. Schaedler
CPC classification number: B32B3/085 , C25D5/56 , C25D7/00 , G02B6/00 , G02B6/12002 , G03F7/0005 , G03F7/0037 , G03F7/201 , G03F7/2012 , Y10T428/12347 , Y10T428/249953 , Y10T428/249991
Abstract: A sparse micro-truss structure having a series of unit cells arranged in an array is disclosed. Each of the unit cells includes a series of struts interconnected at a node. Adjacent unit cells are spaced apart by a gap. Spacing apart the adjacent unit cells is configured to reduce the sensitivity of the sparse micro-truss structure to premature mechanical failure due to buckling in one or more of the struts compared to related art micro-truss structures having a series of fully interconnected unit cells.
Abstract translation: 公开了一种具有排列成阵列的一系列单元的稀疏微型桁架结构。 每个单位单元包括在一个节点处互连的一系列支柱。 相邻的单元电池间隔开间隙。 隔开相邻的单元电池被配置为与具有一系列完全互连的单元电池的相关技术的微型桁架结构相比，将稀疏微桁架结构的灵敏度降低到由于一个或多个支柱中的屈曲而导致的过早的机械故障的敏感性。
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Patent Agency Ranking
公开(公告)号：US09528776B1
公开(公告)日：2016-12-27
申请号：US14041042
申请日：2013-09-30
Applicant: HRL Laboratories, LLC
Inventor： Christopher S. Roper , William B. Carter , Alan J. Jacobsen
IPC: F28F9/00
CPC classification number: F28F9/00 , B29C64/129 , F28D15/04 , F28D15/046
Abstract: A method of exchanging heat between fluids with a heat Exchanger comprising a three-dimensional ordered microstructure material within a shell. The three-dimensional ordered microstructure material has dimensions that allow for large surface area to volume ratios, between 300 and 15000 m2/m3. Alternatively the three-dimensional ordered microstructure may have an open volume fraction between 0.4 and 0.6. The three-dimensional ordered microstructure may be comprised of hollow truss elements and partially filled with a thermally conductive material or a fluid. The Heat Exchanger has a heat transfer coefficient multiplied by the surface area to volume ratio between 3.7*107 and 7*109 Watts per M3K.
Abstract translation: 一种在流体之间与热交换器进行热交换的方法，其包括在壳内的三维有序微结构材料。 三维有序微结构材料具有允许大的表面积与体积比在300至15000m 2 / m 3之间的尺寸。 或者，三维有序微结构可以具有介于0.4和0.6之间的开放体积分数。 三维有序微结构可以由中空桁架元件组成并且部分地填充有导热材料或流体。 换热器的传热系数乘以每M3K的表面积与体积比在3.7 * 107和7 * 109瓦特之间。
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67.发明申请公开(公告)号：US20160311190A1
公开(公告)日：2016-10-27
申请号：US15204204
申请日：2016-07-07
Applicant: HRL LABORATORIES, LLC
Inventor： Jacob M. Hundley , Eric C. Clough , Alan J. Jacobsen
CPC classification number: B32B3/06 , B29C64/129 , B29K2105/0002 , B29K2105/0058 , B29L2009/00 , B29L2011/0075 , B32B3/266 , B32B5/20 , B32B7/08 , B32B27/08 , B32B27/36 , B32B2250/02 , B32B2250/40 , B32B2255/26 , B32B2307/518 , B32B2605/00 , B33Y10/00 , B33Y80/00 , C08J3/28 , E04C2/292 , E04C2/296
Abstract: Methods of embedding at least one fastener in a sandwich structure having an ordered three-dimensional microstructure core provided between a pair of facesheets. The method includes attaching the at least one fastener to a first facesheet. The method also includes irradiating a volume of photo-monomer in a reservoir with light beams to form an ordered three-dimensional microstructure core around the at least one fastener. The method also includes attaching a second facesheet to the ordered three-dimensional microstructure core to form the sandwich structure. The fasteners embedded in the sandwich structure are configured to facilitate attachment of the sandwich structure to another structure.
Abstract translation: 将至少一个紧固件嵌入具有设置在一对面板之间的有序三维微结构核心的夹层结构的方法。 该方法包括将至少一个紧固件附接到第一面板。 该方法还包括用光束照射存储器中的体积的光单体，以在至少一个紧固件周围形成有序的三维微结构核心。 该方法还包括将第二面板附接到有序的三维微结构核心以形成夹层结构。 嵌入在夹层结构中的紧固件构造成便于将夹层结构附接到另一结构。
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68.发明申请ENERGY ABSORBING TRUSS STRUCTURES FOR MITIGATION OF INJURIES FROM BLASTS AND IMPACTS 有权能量吸收TRUSS结构，以减轻因烧伤和影响而造成的伤害公开(公告)号：US20160160952A1
公开(公告)日：2016-06-09
申请号：US14198323
申请日：2014-03-05
Applicant: HRL LABORATORIES, LLC
Inventor： Tobias A. Schaedler , Alan J. Jacobsen , Zak C. Eckel , Sophia S. Yang , Adam E. Sorensen , Jacob M. Hundley , William Carter , Jie Jiang
Abstract: Architected materials with superior energy absorption properties when loaded in compression. In several embodiments such materials are formed from micro-truss structures composed of interpenetrating tubes in a volume between a first surface and a second surface. The stress-strain response of these structures, for compressive loads applied to the two surfaces, is tailored by arranging for some but not all of the tubes to extend to both surfaces, adjusting the number of layers of repeated unit cells in the structure, arranging for the nodes to be offset from alignment along lines normal to the surfaces, or including multiple interlocking micro-truss structures.
Abstract translation: 建筑材料在加载压缩时具有优异的能量吸收特性。 在几个实施例中，这种材料由在第一表面和第二表面之间的体积中的互穿管构成的微型桁架结构形成。 这些结构的应力 - 应变响应对于施加到两个表面的压缩载荷，通过将一些但不是全部的管布置成延伸到两个表面来调整结构中的重复单元的层数， 因为节点要沿垂直于表面的线偏移，或包括多个互锁的微型桁架结构。
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公开(公告)号：US09341775B1
公开(公告)日：2016-05-17
申请号：US14197038
申请日：2014-03-04
Applicant: HRL LABORATORIES, LLC
Inventor： Zak Eckel , Alan J. Jacobsen , Andrew P. Nowak , Sophia S. Yang
CPC classification number: G02B6/1221 , B29D11/00673 , Y10T428/249955 , Y10T428/249958 , Y10T428/249987
Abstract: A micro-truss fabricated of thermosetting polymer and toughened with a coating of thermoplastic polymer. In one embodiment the thermosetting polymer micro-truss is immersed in a solution of thermoplastic polymer in an organic solvent. The immersion causes the micro-truss to absorb the thermoplastic polymer solution and to become coated with the thermoplastic polymer solution. Subsequent drying of the micro-truss leaves a coating of thermoplastic polymer on the micro-truss, and a layer of thermosetting polymer into which the thermoplastic polymer has penetrated. In another embodiment a thermoplastic monomer solution is allowed to diffuse into, and coat, the thermosetting polymer micro-truss, and the thermoplastic monomer is subsequently polymerized.
Abstract translation: 由热固性聚合物制成的微型桁架，并用热塑性聚合物涂层增韧。 在一个实施方案中，将热固性聚合物微型桁架浸入热塑性聚合物在有机溶剂中的溶液中。 浸渍使得微型桁架吸收热塑性聚合物溶液并且被热塑性聚合物溶液涂覆。 随后的微型桁架的干燥在微型桁架上留下热塑性聚合物的涂层，以及热塑性聚合物已经渗透到其中的一层热固性聚合物。 在另一个实施方案中，允许热塑性单体溶液扩散到热固性聚合物微型桁架中并涂覆，并且热塑性单体随后聚合。
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70.发明授权公开(公告)号：US09217084B2
公开(公告)日：2015-12-22
申请号：US13894295
申请日：2013-05-14
Applicant: HRL LABORATORIES, LLC
Inventor： Tobias A. Schaedler , Alan J. Jacobsen , William Carter , Geoffrey P. McKnight
CPC classification number: B32B3/12 , B29C67/202 , B32B5/18 , B32B7/02 , B32B15/08 , B32B15/082 , B32B15/085 , B32B15/088 , B32B15/095 , B32B15/18 , B32B15/20 , B32B25/08 , B32B25/16 , B32B25/20 , B32B2255/00 , B32B2255/02 , B32B2255/06 , B32B2255/062 , B32B2255/10 , B32B2255/102 , B32B2255/20 , B32B2255/205 , B32B2255/26 , B32B2255/28 , B32B2307/10 , B32B2307/102 , B32B2307/50 , B32B2307/54 , B32B2307/542 , B32B2307/558 , B32B2307/56 , B32B2605/00 , B32B2605/003 , B32B2605/08 , B32B2605/18 , C09D1/00 , Y10T428/24149 , Y10T428/249953
Abstract: Composite materials with high damping and high stiffness at relatively low density. These materials include three-dimensional structures of interconnected ligaments, which have multiple concentric layers alternating between stiff constraining layers and soft damping layers, so that bulk deformation of the structure results in high local shear strain and correspondingly high bulk damping.
Abstract translation: 具有较高阻尼和高刚度的复合材料，密度较低。 这些材料包括互连韧带的三维结构，其具有在刚性约束层和软阻尼层之间交替的多个同心层，使得结构的体变形导致高的局部剪切应变和相应的高体积阻尼。
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