摘要:
Described are a process for soldering at least one component having solder bumps to a substrate and a process for forming solder bumps on metal pads of an element, such as an IC package or substrate or both. The bumps are formed by stencil printing solder paste deposits on the metal pads, heating the solder paste deposits to reflow temperature of the solder in the solder paste deposits, and allowing the molten solder in each deposit to coalesce and during subsequent cooling solidify forming the bumps on the metal pads. The bumps are formed by conducting the stencil printing through apertures in an ultra-thick stencil, the apertures having trapezoidal crossection in the plane normal to the broad surfaces of the stencil with the top opening being smaller than the bottom opening and with the walls of the aperture sloping at an angle within a range of from 1 to 45 degrees from the vertical, the solder paste having a low tackiness and high metal loading, and the solder paste deposits covering an area which is equal to or exceeds an area of the metal pad in any ratio between 1.5:1 and 5:1. Bumps formed in this manner lead to the formation of reliable solder joints.
摘要:
An edge-mountable integrated circuit (IC) package and methods of manufacturing and assembling the same onto a printed wiring board (PWB). In one embodiment, the package includes: (1) a substrate having a major surface and a substantially planar edge and (2) a conductive coating having a first region located on a portion of the major surface and a second region located on a portion of the substantially planar edge, the second region being substantially planar to allow the second region to be reflow soldered to the adjoining printed wiring board PWB.
摘要:
A surface mount package for containing a board-mounted power supply, a method of manufacturing the same and a board-mounted power supply employing the package. In one embodiment, the package includes: (1) a plurality of leads having first ends and second, surface mount ends, (2) a dielectric lead frame that retains the plurality of leads in predetermined positions relative to one another such that at least some of the second, surface mount ends are co-planar, the first ends couplable to the board-mounted power supply, (3) a shell, coupled to the lead frame, that forms a portion of a periphery of the surface mount package and (4) potting material located between the lead frame and the shell.
摘要:
A surface mountable power supply and a method of manufacturing the power supply. In one embodiment, the power supply includes: (1) a substrate having opposing upper and lower conductive layers (2) a lower electrical component having a first lead mounted on a first pad on the lower conductive layer and subject to forces capable of detaching the lower electrical component from the substrate when the power supply passes through a reflow soldering process, (3) an upper electrical component having a second lead mounted on a second pad on the upper conductive layer, (4) a solder located proximate the first lead, the lower electrical component of a sufficiently low weight such that a surface tension of a liquid state of the solder is sufficient to maintain the lower electrical component in contact with the lower conductive layer as the power supply passes through the reflow soldering process, (5) a planar magnetic device mounted on the substrate, the planar magnetic device having windings formed from a portion of conductive traces on the upper and lower conductive layers and a core disposed through apertures of the substrate and proximate the windings and (6) an inter-substrate conductive mount, coupled to the lower conductive layer, composed of a material having a melting point above a solder reflow temperature and adapted to mount the power supply to an adjacent substrate and provide a conductive path therebetween, the conductive mount including first and second compliant solder joints at interfaces of the substrate and the adjacent substrate, respectively.
摘要:
One aspect includes an electronics assembly, including: (1) printed wiring board, (2) a mount and (3) a fastener for securing the printed wiring board to the mount, the fastener including a body configured to pass through a mounting hole on the printed wiring board and engage the mount, the fastener further including a conical head configured to receive a driver torque and further configured to engage a rim of the mounting hole and produce an increasing frictional torque to countervail and eventually balance the driver torque.
摘要:
A magnetic device and a method of manufacturing the same. In one embodiment, the device includes: (1) a magnetic core and (2) a winding structure located proximate the magnetic core. The winding structure includes:(2a) a multilayer main circuit board containing an interconnected first plurality of winding layers, (2b) a multilayer overlay board located proximate the main circuit board and containing an interconnected second plurality of winding layers and (2c) conductors coupling the first and second pluralities of winding layers together to cause the first and second pluralities of winding layers to function cooperatively as windings for the magnetic device.
摘要:
An inter-substrate conductive mount for a surface mountable circuit board, a method of manufacturing the circuit board and a surface mountable power magnetic device. In one embodiment, the circuit board includes: (1) a substrate, (2) an inter-substrate conductive mount composed of a material having a melting point above a solder reflow temperature and including a compliant solder joint at an interface of the substrate and (3) a solder located proximate the conductive mount, the conductive mount of a sufficiently low weight such that a surface tension of a liquid state of the solder is sufficient to maintain the conductive mount in contact with the substrate as the solder is brought to the reflow temperature, the conductive mount being capable of mounting the substrate to an adjacent substrate and providing a conductive path therebetween.
摘要:
One aspect of this disclosure provides an electrical connector pin for a printed wiring board. This embodiment includes an unmachined, collar having an acircular configuration and including a side wall. This embodiment further includes a machined first cylindrical connector shaft integrally formed with the collar and extending from collar along the longitudinal axis, and a machined second cylindrical connector shaft integrally formed with the collar and extending from the collar and along the longitudinal axis in a direction opposite to that of the first cylindrical connector shaft.
摘要:
An anvil for a press for assembling a fastener to a plate having an aperture. The press includes a ram assembly for pressing the fastener into the plate aperture. The anvil includes a housing and a pin disposed in the housing. The pin is slidable between an extended position, partially extending outwardly of the housing and is adapted to extend through the plate aperture. The pin moves to a retracted position disposed within the housing for contact with the bottom surface of the plate. The anvil further includes a collar disposed in the housing and concentrically disposed around the pin. The collar includes a plurality of spaced apart collar sections, each collar section having a bottom flange retained by the housing and a top flange. The collar sections are movable between an expanded position when the pin is in the extended position, and a collapsed position when the pin is in the retracted position within the housing. The collar sections top flanges engage the pin top surface in the pin retracted position to form a barrier below the plate aperture to prevent fastener extruded material from protruding on the plate bottom surface after the fastener is inserted into the plate.
摘要:
A telephone handset comprises elongated complementary upper and lower housing members that mate at their perimeters to form a hollow handset housing. The lower housing member includes a pair of spaced apart transducer receiving cavities, each being shaped to receive a cylindrical transducer surrounded by a flexible tubular gasket and form an acoustic seal therewith. Each gasket includes flanges around its circumference that project radially outward and in a direction opposite to the direction of insertion of the transducer/gasket assembly into its associated cavity. Such construction provides adequate mechanical retention between the transducer and the lower housing member and avoids the need for additional retaining hardware. The upper housing is joined to the lower housing using one or more pairs of side-mounted, interlocking hooks and latches. The upper housing further includes ribs, molded therein and positioned to maintain the transducers in place when it is joined with the lower housing.