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    Method for high volume manufacture of electrochemical cells using physical vapor deposition
    1.
    发明授权
    Method for high volume manufacture of electrochemical cells using physical vapor deposition 有权
    使用物理气相沉积法大量生产电化学电池的方法

    公开(公告)号：US09303315B2

    公开(公告)日：2016-04-05

    申请号：US13103004

    申请日：2011-05-06

    申请人： Fabio Albano ,  Chia-Wei Wang ,  Ann Marie Sastry

    发明人： Fabio Albano ,  Chia-Wei Wang ,  Ann Marie Sastry

    IPC分类号： H05H1/26 ,  C23C14/34 ,  C23C14/56 ,  C23C16/54 ,  H01M4/04 ,  H01M4/139 ,  H01M10/052 ,  H01M10/0587 ,  H01M10/0562 ,  H01M10/0565

    CPC分类号： C23C14/562 ,  C23C16/545 ,  H01M4/0421 ,  H01M4/139 ,  H01M10/052 ,  H01M10/0562 ,  H01M10/0565 ,  H01M10/0587 ,  Y02E60/122 ,  Y02P70/54

    摘要： Embodiments of the present invention relate to apparatuses and methods for fabricating electrochemical cells. One embodiment of the present invention comprises a single chamber configurable to deposit different materials on a substrate spooled between two reels. In one embodiment, the substrate is moved in the same direction around the reels, with conditions within the chamber periodically changed to result in the continuous build-up of deposited material over time. Another embodiment employs alternating a direction of movement of the substrate around the reels, with conditions in the chamber differing with each change in direction to result in the sequential build-up of deposited material over time. The chamber is equipped with different sources of energy and materials to allow the deposition of the different layers of the electrochemical cell.

    摘要翻译： 本发明的实施例涉及用于制造电化学电池的装置和方法。 本发明的一个实施例包括单个室，其可配置成将不同材料沉积在卷绕在两个卷盘之间的基板上。 在一个实施例中，基板围绕卷轴以相同的方向移动，其中室内的条件周期性地改变，导致沉积材料随时间的持续累积。 另一个实施例采用交替的方向的基板围绕卷轴的移动方向，室中的条件随着方向的每个变化而不同，导致随着时间的推移沉积材料的顺序堆积。 该室配备有不同的能量和材料来源，以允许电化学电池的不同层的沉积。

    METHOD FOR HIGH VOLUME MANUFACTURE OF ELECTROCHEMICAL CELLS USING PHYSICAL VAPOR DEPOSITION
    3.
    发明申请
    METHOD FOR HIGH VOLUME MANUFACTURE OF ELECTROCHEMICAL CELLS USING PHYSICAL VAPOR DEPOSITION 审中-公开
    使用物理蒸气沉积的电化学细胞高体积制备方法

    公开(公告)号：US20110217578A1

    公开(公告)日：2011-09-08

    申请号：US13103008

    申请日：2011-05-06

    申请人： Fabio Albano ,  Chia-Wei Wang ,  Ann Marie Sastry

    发明人： Fabio Albano ,  Chia-Wei Wang ,  Ann Marie Sastry

    IPC分类号： H01M10/0562 ,  H01M10/36 ,  H01M4/58 ,  H01M4/485 ,  H01M4/583 ,  H01M10/0565

    CPC分类号： C23C14/562 ,  C23C16/545 ,  H01M4/0421 ,  H01M4/139 ,  H01M10/052 ,  H01M10/0562 ,  H01M10/0565 ,  H01M10/0587 ,  Y02E60/122 ,  Y02P70/54

    摘要： Embodiments of the present invention relate to apparatuses and methods for fabricating electrochemical cells. One embodiment of the present invention comprises a single chamber configurable to deposit different materials on a substrate spooled between two reels. In one embodiment, the substrate is moved in the same direction around the reels, with conditions within the chamber periodically changed to result in the continuous build-up of deposited material over time. Another embodiment employs alternating a direction of movement of the substrate around the reels, with conditions in the chamber differing with each change in direction to result in the sequential build-up of deposited material over time. The chamber is equipped with different sources of energy and materials to allow the deposition of the different layers of the electrochemical cell.

    摘要翻译： 本发明的实施例涉及用于制造电化学电池的装置和方法。 本发明的一个实施例包括单个室，其可配置成将不同材料沉积在卷绕在两个卷盘之间的基板上。 在一个实施例中，基板围绕卷轴以相同的方向移动，其中室内的条件周期性地改变，导致沉积材料随时间的持续累积。 另一个实施例采用交替的方向的基板围绕卷轴的移动方向，室中的条件随着方向的每个变化而不同，导致随着时间的推移沉积材料的顺序堆积。 该室配备有不同的能量和材料来源，以允许电化学电池的不同层的沉积。

    ELECTROCHEMICAL CELL INCLUDING FUNCTIONALLY GRADED AND ARCHITECTURED COMPONENTS AND METHODS
    4.
    发明申请
    ELECTROCHEMICAL CELL INCLUDING FUNCTIONALLY GRADED AND ARCHITECTURED COMPONENTS AND METHODS 审中-公开
    电化学细胞，包括功能性分级和构建组分和方法

    公开(公告)号：US20100035152A1

    公开(公告)日：2010-02-11

    申请号：US12535632

    申请日：2009-08-04

    申请人： Ann Marie Sastry ,  Fabio Albano ,  Chia-Wei Wang

    发明人： Ann Marie Sastry ,  Fabio Albano ,  Chia-Wei Wang

    IPC分类号： H01M4/58 ,  B05D5/12 ,  C23C14/34 ,  B29C35/08 ,  B05D3/06 ,  C23C16/52

    CPC分类号： H01M4/0404 ,  B29C59/02 ,  B29C59/16 ,  B82Y30/00 ,  C23C4/134 ,  C23C14/025 ,  C23C14/042 ,  C23C14/08 ,  C23C14/22 ,  C23C14/48 ,  C23C16/44 ,  C23C16/45525 ,  C23C16/511 ,  H01M4/0407 ,  H01M4/0419 ,  H01M4/0423 ,  H01M4/0426 ,  H01M4/0428 ,  H01M4/0471 ,  H01M4/13 ,  H01M4/131 ,  H01M4/134 ,  H01M4/139 ,  H01M4/382 ,  H01M4/505 ,  H01M4/70 ,  H01M10/0565 ,  H01M10/613 ,  H01M10/6554 ,  H01M2004/021 ,  H01M2004/025

    摘要： Electrochemical cells or batteries featuring functional gradations, and having desirable, periodic configurations, and methods for making the same. One or more methods, in alone or in combination, are utilized to fabricate components of such electrochemical cells or batteries, which are designed to achieve certain thermal, mechanical, kinetic and spatial characteristics, and their effects, singly and in all possible combinations, on battery performance. The thermal characteristics relate to temperature distribution during charge and discharge processes. The kinetic characteristics relate to rate performance of the cells or batteries such as the ionic diffusion process and electron conduction. The mechanical characteristics relate to lifetime and efficiency of the cells or batteries such as the strength and moduli of the component materials. Finally, the spatial characteristics relate to the energy and power densities, stress and temperature mitigation mechanisms, and diffusion and conduction enhancements. The electrochemical cells or batteries constructed according to the methods presented in this invention are useful for all applications that require high rate performance, high energy/power density, good durability, high safety and long lifetime.

    摘要翻译： 具有功能分级的电化学电池或电池，并且具有期望的周期性构造及其制造方法。 单独或组合的一种或多种方法用于制造这种电化学电池或电池的组件，其被设计成实现一定的热，机械，动力学和空间特性，以及它们的效果，单独和所有可能的组合 电池性能。 热特性涉及充放电过程中的温度分布。 动力学特征涉及电池或电池的速率性能，例如离子扩散过程和电子传导。 机械特性涉及电池或电池的寿命和效率，例如组分材料的强度和模量。 最后，空间特征与能量密度和功率密度有关，应力和温度降低机制以及扩散和传导增强。 根据本发明提出的方法构建的电化学电池或电池可用于需要高速率性能，高能量/功率密度，良好的耐久性，高安全性和长寿命的所有应用。

    COMPUTATIONAL METHOD FOR DESIGN AND MANUFACTURE OF ELECTROCHEMICAL SYSTEMS
    8.
    发明申请
    COMPUTATIONAL METHOD FOR DESIGN AND MANUFACTURE OF ELECTROCHEMICAL SYSTEMS 审中-公开
    电化学系统的设计与制造计算方法

    公开(公告)号：US20110202159A1

    公开(公告)日：2011-08-18

    申请号：US13086825

    申请日：2011-04-14

    申请人： Chia-Wei WANG ,  Fabio Albano ,  Ann Marie Sastry

    发明人： Chia-Wei WANG ,  Fabio Albano ,  Ann Marie Sastry

    IPC分类号： G06F17/50 ,  G06F19/00

    CPC分类号： H01M10/052 ,  H01M4/131 ,  H01M4/134 ,  H01M4/139 ,  H01M4/1391 ,  H01M4/1395 ,  H01M10/04 ,  H01M10/058 ,  H01M2004/021 ,  Y02T10/7011

    摘要： A method for manufacturing an electrochemical cell. The method includes generating spatial information including an anode geometry, a cathode geometry, a separator geometry, and one or more current collector geometries. The method also includes storing the spatial information including the anode geometry, the cathode geometry, the separator geometry, and the one or more current collector geometries into a database structure. In a specific embodiment, the method includes selecting one or more material properties from a plurality of materials and using the one or more material properties with the spatial information in a simulation program. The method includes outputting one or more performance parameters from the simulation program.

    摘要翻译： 一种电化学电池的制造方法。 该方法包括生成包括阳极几何形状，阴极几何形状，分离器几何形状以及一个或多个集流器几何形状的空间信息。 该方法还包括将包括阳极几何形状，阴极几何形状，分离器几何形状以及一个或多个集流器几何形状的空间信息存储到数据库结构中。 在具体实施例中，该方法包括从多个材料中选择一个或多个材料特性，并在仿真程序中使用具有空间信息的一个或多个材料属性。 该方法包括从仿真程序输出一个或多个性能参数。

    CONTROL OF CELLS, MODULES AND A PACK COMPRISED OF HYBRIDIZED ELECTROCHEMISTRIES
    9.
    发明申请
    CONTROL OF CELLS, MODULES AND A PACK COMPRISED OF HYBRIDIZED ELECTROCHEMISTRIES 有权
    控制细胞，模块和包含杂化电化学的包装

    公开(公告)号：US20100138072A1

    公开(公告)日：2010-06-03

    申请号：US12614192

    申请日：2009-11-06

    申请人： Chia Wei Wang ,  Ann Marie Sastry ,  Fabio Albano

    发明人： Chia Wei Wang ,  Ann Marie Sastry ,  Fabio Albano

    IPC分类号： G06F1/28 ,  G06F1/26 ,  G06F17/10

    CPC分类号： H02J7/0013 ,  H01M10/052 ,  H01M10/0562 ,  H01M10/42

    摘要： A power management apparatus for a hybridized energy device includes a hybridized energy device including a plurality of units. The units include electrical energy storage and/or gathering cells, in series or in parallel to form a module. A plurality of the modules in series or in parallel form a pack. The power management apparatus also includes a central management apparatus (CMA) interconnecting a plurality of module management apparatus (MMAs) by means of either wired or wireless connections and a plurality of MMAs. Each MMA interconnects with a plurality of unit management apparatuses by means of either wireless or wired communication circuits. The power management apparatus further includes a plurality of units management apparatuses (UMAs), each wired, connected with, or deposited on a unit. Furthermore, the power management apparatus includes a rechargeable battery power source for a CMA, a plurality of MMAs, and a plurality of UMAs.

    摘要翻译： 用于混合能量装置的电力管理装置包括包括多个单元的杂交能量装置。 这些单元包括串联或并联的电能存储和/或收集单元以形成模块。 串联或并联的多个模块形成一个包装。 电力管理装置还包括通过有线或无线连接和多个MMA互连多个模块管理装置（MMA）的中央管理装置（CMA）。 每个MMA通过无线或有线通信电路与多个单元管理装置互连。 电力管理装置还包括多个单元管理装置（UMA），每个单元管理装置连接，连接或放置在一个单元上。 此外，电力管理装置包括用于CMA的可再充电电池电源，多个MMA和多个UMA。

    METHOD FOR HIGH VOLUME MANUFACTURE OF ELECTROCHEMICAL CELLS USING PHYSICAL VAPOR DEPOSITION
    10.
    发明申请
    METHOD FOR HIGH VOLUME MANUFACTURE OF ELECTROCHEMICAL CELLS USING PHYSICAL VAPOR DEPOSITION 有权
    使用物理蒸气沉积的电化学细胞高体积制备方法

    公开(公告)号：US20090325063A1

    公开(公告)日：2009-12-31

    申请号：US12484966

    申请日：2009-06-15

    申请人： Fabio Albano ,  Chia-Wei Wang ,  Ann Marie Sastry

    发明人： Fabio Albano ,  Chia-Wei Wang ,  Ann Marie Sastry

    IPC分类号： H01M10/02 ,  C23C14/34

    CPC分类号： C23C14/562 ,  C23C16/545 ,  H01M4/0421 ,  H01M4/139 ,  H01M10/052 ,  H01M10/0562 ,  H01M10/0565 ,  H01M10/0587 ,  Y02E60/122 ,  Y02P70/54

    摘要： Embodiments of the present invention relate to apparatuses and methods for fabricating electrochemical cells. One embodiment of the present invention comprises a single chamber configurable to deposit different materials on a substrate spooled between two reels. In one embodiment, the substrate is moved in the same direction around the reels, with conditions within the chamber periodically changed to result in the continuous build-up of deposited material over time. Another embodiment employs alternating a direction of movement of the substrate around the reels, with conditions in the chamber differing with each change in direction to result in the sequential build-up of deposited material over time. The chamber is equipped with different sources of energy and materials to allow the deposition of the different layers of the electrochemical cell.

    摘要翻译： 本发明的实施例涉及用于制造电化学电池的装置和方法。 本发明的一个实施例包括单个室，其可配置成将不同材料沉积在卷绕在两个卷盘之间的基板上。 在一个实施例中，基板围绕卷轴以相同的方向移动，其中室内的条件周期性地改变，导致沉积材料随时间的持续累积。 另一个实施例采用交替的方向的基板围绕卷轴的移动方向，室中的条件随着方向的每个变化而不同，导致随着时间的推移沉积材料的顺序堆积。 该室配备有不同的能量和材料来源，以允许电化学电池的不同层的沉积。