Abstract:
A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers located over a substrate, memory openings located in a memory array region and vertically extending through the alternating stack, memory opening fill structures located in the memory openings, and laterally-isolated contact via assemblies located in a contact region. Each of the laterally-isolated contact via assemblies includes a contact via structure contacting a top surface of a respective one of the electrically conductive layers and an insulating spacer laterally surrounding the contact via structure and having an outer surface having a corrugated vertical cross-sectional profile in which first portions of the insulating spacer located at levels of the electrically conductive layers laterally protrude outward relative to second portions of the insulating spacer located at levels of the insulating layers.
Abstract:
A method of forming a three-dimensional memory device includes forming an alternating stack of insulating layers and sacrificial material layers over a substrate, forming a memory opening extending through the alternating stack, forming a sacrificial memory opening fill structure in the memory opening, replacing the sacrificial material layers with electrically conductive layers, removing the sacrificial memory opening fill structure selective to the electrically conductive layers, and forming a memory opening fill structure the memory opening after replacing the sacrificial material layers with electrically conductive layers and after removing the sacrificial memory opening fill structure. The memory opening fill structure includes a memory film and a vertical semiconductor channel.
Abstract:
A memory device includes an alternating stack of insulating layers and electrically conductive layers located over a substrate, and a memory stack structure extending through the alternating stack. The memory stack structure includes a composite charge storage structure, a tunneling dielectric layer, and a vertical semiconductor channel. The composite charge storage structure may include a vertical stack of tubular charge storage material portions including a first charge trapping material located at levels of the electrically conductive layers, and a charge storage layer including a second charge trapping material extending through a plurality of electrically conductive layers of the electrically conductive layers. The first charge trapping material has a higher charge trap density than the second charge trapping material. Alternatively, the composite charge storage material portions may include discrete charge storage elements each containing a silicon nitride portion and a silicon carbide nitride liner.
Abstract:
A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers, where the electrically conductive layers include word lines and drain select gate electrodes that contain plurality of drain-select-level electrically conductive strips which are located above the word lines, memory stack structures vertically extending through the alternating stack, drain-select-level isolation structures located between a respective neighboring pair of drain-select-level electrically conductive strips, and a first laterally-insulated contact via assembly including a first layer contact via structure and a first tubular insulating spacer. The first laterally-insulated contact via assembly contacts a top surface of a first word line of the word lines, and the first laterally-insulated contact via assembly laterally contacts a first drain-select-level isolation structure of the drain-select-level isolation structures.
Abstract:
An alternating stack of insulating layers and electrically conductive layers, a retro-stepped dielectric material portion overlying stepped surfaces of the alternating stack, and memory stack structures extending through the alternating stack are formed over a substrate. A patterned etch mask layer including discrete openings is formed thereabove. Via cavities through an upper region of the retro-stepped dielectric material portion by performing a first anisotropic etch process. Metal plates are selectively formed on physically exposed surfaces of a first subset of the electrically conductive layers by a selective metal deposition process. A subset of the via cavities without any metal plates therein are vertically extended downward by performing a second anisotropic etch process while the metal plates protect underlying electrically conductive layers. Via cavities can be formed without punching through electrically conductive layers. Contact via structures can be formed in the via cavities by depositing at least one conductive material therein.
Abstract:
A wedge-shaped contact region can be employed to provide electrical contacts to multiple electrically conductive layers in a three-dimensional device structure. A cavity including a generally wedge-shaped region and a primary region is formed in a dielectric matrix layer over a support structure. An alternating stack of insulating layers and electrically conductive layers is formed by a series of conformal deposition processes in the cavity and over the dielectric matrix layer. The alternating stack can be planarized employing the top surface of the dielectric matrix layer as a stopping layer. A tip portion of each electrically conductive layer within remaining portions of the alternating stack is laterally offset from the tip of the generally wedge-shaped region by a respective lateral offset distance along a lateral protrusion direction. Contact via structures can be formed on the tip portions of the electrically conductive layers to provide electrical contact.
Abstract:
A conductive hard mask layer can be patterned with peripheral discrete openings. An anisotropic etch process can be performed to form peripheral discrete via cavities, which are subsequently expanded to form a continuous moat trench. An edge seal structure can be formed in the continuous moat trench. Alternatively, a conductive bridge structure may be formed prior to formation of a patterned conductive hard mask layer, and a moat trench can be formed around a periphery of the semiconductor die while the conductive bridge structure provides electrical connection between an inner portion and an outer portion of the conductive hard mask layer. The entire conductive hard mask layer can be electrically connected to a semiconductor substrate to reduce or prevent arcing during an anisotropic etch process that forms the peripheral discrete via cavities or the moat trench.
Abstract:
A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers, memory openings located in a memory array region and vertically extending through the alternating stack, memory opening fill structures located in the memory openings, and laterally-isolated contact via assemblies located in a contact region that is located adjacent to the memory array region. Each of the laterally-isolated contact via assemblies includes a contact via structure contacting a top surface of a respective one of the electrically conductive layers and a dielectric spacer laterally surrounding the contact via structure. Each contact via structure other than a contact via structure contacting a topmost one of the electrically conductive layers extends through and is laterally surrounded by each electrically conductive layer that overlies the respective electrically conductive layer.
Abstract:
An alternating stack of insulating layers and spacer material layers is formed over a source-level sacrificial layer overlying a substrate. The spacer material layers are formed as, or are subsequently replaced with, electrically conductive layers. Memory stack structures including a respective vertical semiconductor channel and a respective memory film are formed through the alternating stack. A source-level cavity is formed by removing the source-level sacrificial layer. Semiconductor pillar structures may be used to provide mechanical support to the alternating stack during formation of the source-level cavity. A source-level semiconductor material layer can be formed in the source-level cavity. The source-level semiconductor material layer adjoins bottom end portions of the vertical semiconductor channels and laterally surrounds the semiconductor pillar structures. The source-level semiconductor material layer may be electrically isolated from a substrate semiconductor material layer in the substrate by a series connection of two p-n junctions having opposite polarities.
Abstract:
A recessed region can be formed on a semiconductor substrate, and peripheral semiconductor devices can be formed on a recessed horizontal surface of the semiconductor substrate. An alternating stack of insulating layers and sacrificial material layers are formed over the semiconductor substrate, and memory stack structures are formed therethrough. Contact openings extending to sacrificial material layers located at different depths can be formed by sequentially exposing a greater number of openings in a mask layer by iterative alternation of trimming of a slimming layer over the mask layer and an anisotropic etch that recesses pre-existing contact openings by one level. Electrically conductive via structures extending to electrically conductive electrodes located at different level can be provided with self-aligned insulating liners.