WELDING QUALITY INSPECTION DEVICE

    公开(公告)号:US20250067698A1

    公开(公告)日:2025-02-27

    申请号:US18949456

    申请日:2024-11-15

    Abstract: The present invention provides an apparatus for inspecting a welding state in a welded portion for an electronic or mechanical coupling in a lithium secondary battery, the apparatus including: a measuring unit configured to obtain data for deriving a resistance value of the welded portion by allowing a resistance measuring probe to contact the welded portion; and a controller configured to communicate with the measuring unit, determine the resistance value of the welded portion by receiving the data obtained from the measuring unit, and determine whether a weak welding was performed by comparing the determined resistance value with a threshold resistance value, in which the measuring unit is configured to allow the resistance measuring probe to contact one end and the other end of the welded portion.

    SPATTER DETECTION METHOD AND METHOD FOR MANUFACTURING WELDED MEMBER

    公开(公告)号:US20240353387A1

    公开(公告)日:2024-10-24

    申请号:US18632429

    申请日:2024-04-11

    CPC classification number: G01N33/207 B23K11/16 B23K11/115

    Abstract: A spatter detection method in which the accuracy of detection of an occurrence of sputter is high, and a method for manufacturing a welded member are provided. A spatter detection method according to the present disclosure is a spatter detection method for detecting an occurrence of sputter in resistance spot welding, the resistance spot welding being welding in which a material to be welded, obtained by stacking a plurality of metal members on one another, is joined by sandwiching the material to be welded between a pair of electrodes and feeding an electric current therethrough, in which the occurrence of sputter is detected based on a change in a volume of a molten part of the material to be welded.

    Measuring method of residual stress distribution, calculating method of same, and program

    公开(公告)号:US11898923B2

    公开(公告)日:2024-02-13

    申请号:US17274696

    申请日:2019-08-22

    CPC classification number: G01L5/0047 G01N33/207 G06F30/23

    Abstract: A residual stress distribution measuring method of the present invention is characterized by comprising:



    by using an analytical model in which a cut-surface is interpolated to a cross section of a metal member, the step of calculating a residual force vector that is a sum of a load vector acting on a first metal piece at the cut-surface and a load vector acting on a second metal piece at the cut-surface;
    the step of calculating, as a modified displacement vector, an amount of movement at the cross section by interpolating the residual force vector as a forced load to the cross section of an analytical model of the metal member;
    by using an analytical model having the shape of a cut-surface of a measured first or second metal piece, the step of modifying the shape of the cut-surface of the first or the second metal piece on the basis of the calculated modified displacement vector; and
    by using the analytical model in which the shape of the cut-surface of the first or the second metal piece is modified, the step of calculating a residual stress distribution at the cross section by interpolating a forced displacement to the analytical model.

    System and method for evaluating a bond

    公开(公告)号:US11852620B2

    公开(公告)日:2023-12-26

    申请号:US17451290

    申请日:2021-10-18

    Inventor: Morteza Safai

    CPC classification number: G01N33/207 G01N29/043 H05H1/2406 G01N2291/267

    Abstract: A system for evaluating a bond includes a first electrode and a second electrode that are spaced apart from one another. The system also includes a sacrificial material layer positioned proximate to a surface of a bonded structure that includes the bond. The system also includes a power source configured to cause the first and second electrodes to generate an electrical arc that at least partially ablates the sacrificial material layer as part of a non-destructive inspection of the bond.

    Quality inspection tool for projection welded fasteners

    公开(公告)号:US11740168B2

    公开(公告)日:2023-08-29

    申请号:US16871100

    申请日:2020-05-11

    Abstract: A handheld quality inspection tool for projection welded components and method for utilizing the same is disclosed. The handheld quality inspection tool includes an elongated hollow tube, a spring support, a spring member, a plunger, and a handle. The elongated hollow tube defines a slot. The spring support is connected to an end portion of the elongated tube. The spring member is disposed within the elongated hollow tube and connected to the spring support. The plunger is disposed in the elongated hollow tube and connected to the spring member opposite the spring support. The handle is connected to the plunger and protrudes from the elongated hollow tube through the slot and is translatable along the slot to move the plunger and compress the spring member. Upon release of the handle, the compressed spring member propels the plunger to apply an impact force to a projection welded component.

    INTRINSIC PROCESS SIGNAL-BASED ONLINE SPATTER DETECTION METHOD FOR RESISTANCE SPOT WELDING, AND SYSTEM

    公开(公告)号:US20230083207A1

    公开(公告)日:2023-03-16

    申请号:US17758751

    申请日:2021-01-07

    Abstract: An intrinsic process signal-based online expulsion detection method for resistance spot welding process, which comprises: acquiring the intrinsic process signal and current signal output by sensors installed at two electrodes in real-time during the welding process and establishing a relationship graph; performing expulsion judgement based on the relationship graph to obtain expulsion frequency, single intrinsic process signal feature and an accumulated feature; calculating expulsion metal volume according to the accumulated feature and electrode profile features to obtain a prediction expulsion metal amount. The method performs online prediction of the expulsion metal amount according to the intrinsic process signal for resistance spot welding process, thereby achieving online quantitative estimation of the expulsion intensity, overcoming the defect of the traditional technology which relies on manual detection, and improving detection efficiency and accuracy.

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