公开(公告)号：US10460986B2

公开(公告)日：2019-10-29

申请号：US15882291

申请日：2018-01-29

Applicant: GLOBALFOUNDRIES INC.

Inventor： Jinsheng Gao ,  Daniel Jaeger ,  Chih-Chiang Chang ,  Michael Aquilino ,  Patrick Carpenter ,  Junsic Hong ,  Mitchell Rutkowski ,  Haigou Huang ,  Huy Cao

IPC: H01L29/66 ,  H01L21/768 ,  H01L21/28 ,  H01L21/311 ,  H01L29/417

Abstract: The present disclosure relates to semiconductor structures and, more particularly, to a cap structure and methods of manufacture. The structure includes: a gate structure composed of conductive gate material; sidewall spacers on the gate structure, extending above the conductive gate material; and a capping material on the conductive gate material and extending over the sidewall spacers on the gate structure.

公开(公告)号：US10269932B1

公开(公告)日：2019-04-23

申请号：US15874341

申请日：2018-01-18

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ankur Arya ,  Brian Greene ,  Qun Gao ,  Christopher Nassar ,  Junsic Hong ,  Vishal Chhabra

IPC: H01L27/01 ,  H01L29/66 ,  H01L21/8234 ,  H01L29/78 ,  H01L29/06 ,  H01L29/08

Abstract: One illustrative method disclosed herein includes, among other things, forming a first fin having first and second opposing sidewalls and forming a first sidewall spacer positioned adjacent the first sidewall and a second sidewall spacer positioned adjacent the second sidewall, wherein the first sidewall spacer has a greater height than the second sidewall spacer. In this example, the method further includes forming epitaxial semiconductor material on the fin and above the first and second sidewall spacers.

公开(公告)号：US10192791B1

公开(公告)日：2019-01-29

申请号：US15913547

申请日：2018-03-06

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Man Gu ,  Tao Han ,  Junsic Hong ,  Jiehui Shu ,  Asli Sirman ,  Charlotte Adams ,  Jinping Liu ,  Keith Tabakman

IPC: H01L21/8242 ,  H01L21/8238 ,  H01L21/3105 ,  H01L21/02 ,  H01L29/51 ,  H01L27/092

Abstract: A method of forming a robust low-k sidewall spacer by exposing an upper portion of the spacer to a thermal and plasma treatment prior to downstream processes and resulting device are provided. Embodiments include providing a pair of gates separated by a canyon trench over a substrate, an EPI layer in a bottom of the canyon trench, respectively, and a low-k spacer on each opposing sidewall of the pair; forming a masking layer in a bottom portion of the canyon trench, an upper portion of the low-k spacers exposed; and treating the upper portion of the low-k spacers with a thermal and plasma treatment.

公开(公告)号：US10930549B2

公开(公告)日：2021-02-23

申请号：US16573209

申请日：2019-09-17

Applicant: GLOBALFOUNDRIES INC.

Inventor： Jinsheng Gao ,  Daniel Jaeger ,  Chih-Chiang Chang ,  Michael Aquilino ,  Patrick Carpenter ,  Junsic Hong ,  Mitchell Rutkowski ,  Haigou Huang ,  Huy Cao

IPC: H01L29/66 ,  H01L29/78 ,  H01L21/768 ,  H01L21/28 ,  H01L21/311 ,  H01L29/417

Abstract: The present disclosure relates to semiconductor structures and, more particularly, to a cap structure and methods of manufacture. The structure includes: a gate structure composed of conductive gate material; sidewall spacers on the gate structure, extending above the conductive gate material; and a capping material on the conductive gate material and extending over the sidewall spacers on the gate structure.

公开(公告)号：US20190259668A1

公开(公告)日：2019-08-22

申请号：US15899986

申请日：2018-02-20

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Chang Seo Park ,  Haiting Wang ,  Shimpei Yamaguchi ,  Junsic Hong ,  Yong Mo Yang ,  Scott Beasor

IPC: H01L21/8234 ,  H01L27/088

Abstract: Structures and fabrication methods for a field-effect transistor. First and second spacers are formed adjacent to opposite sidewalls of a gate structure. A section of the gate structure is partially removed with a first etching process to form a cut that extends partially through the gate structure. After partially removing the section of the gate structure with the first etching process, upper sections of the first and second sidewall spacers arranged above the gate structure inside the cut are at least partially removed. After at least partially removing the upper sections of the first and second sidewall spacers, the section of the gate structure is completely removed from the cut with a second etching process. A dielectric material is deposited inside the cut to form a dielectric pillar.

公开(公告)号：US10832966B2

公开(公告)日：2020-11-10

申请号：US15899986

申请日：2018-02-20

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Chang Seo Park ,  Haiting Wang ,  Shimpei Yamaguchi ,  Junsic Hong ,  Yong Mo Yang ,  Scott Beasor

IPC: H01L27/115 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/66

Abstract: Structures and fabrication methods for a field-effect transistor. First and second spacers are formed adjacent to opposite sidewalls of a gate structure. A section of the gate structure is partially removed with a first etching process to form a cut that extends partially through the gate structure. After partially removing the section of the gate structure with the first etching process, upper sections of the first and second sidewall spacers arranged above the gate structure inside the cut are at least partially removed. After at least partially removing the upper sections of the first and second sidewall spacers, the section of the gate structure is completely removed from the cut with a second etching process. A dielectric material is deposited inside the cut to form a dielectric pillar.

公开(公告)号：US10204797B1

公开(公告)日：2019-02-12

申请号：US15890210

申请日：2018-02-06

Applicant: GLOBALFOUNDRIES INC.

Inventor： Jinsheng Gao ,  Daniel Jaeger ,  Michael Aquilino ,  Patrick Carpenter ,  Junsic Hong ,  Jessica Dechene ,  Haigou Huang

IPC: H01L21/00 ,  H01L21/3105 ,  H01L21/02 ,  C23C16/36 ,  H01L21/67 ,  C23C16/56 ,  C23C16/26

Abstract: The disclosed methods may include depositing an amorphous carbon layer, a SiCN layer, and a TEOS layer; planarizing the semiconductor structure; performing a non-selective etch to remove the SiCN layer, the TEOS layer, and a portion of the amorphous carbon layer; and performing a selective etch of the amorphous carbon layer. The methods may reduce step height differences between first and second regions of the semiconductor structure.

公开(公告)号：US10090402B1

公开(公告)日：2018-10-02

申请号：US15658835

申请日：2017-07-25

Applicant: GLOBALFOUNDRIES INC.

Inventor： Chanro Park ,  Chang Ho Maeng ,  Pei Liu ,  Junsic Hong ,  Laertis Economikos ,  Ruilong Xie

IPC: H01L29/66 ,  H01L29/06

Abstract: The method includes steps for improving gate cut isolation region critical dimension (CD) control. Prior to replacement metal gate (RMG) formation, a first sacrificial gate adjacent to first and second channel regions and made of a first sacrificial material (e.g., polysilicon or amorphous silicon) is replaced with a second sacrificial gate made of a second sacrificial material (e.g., amorphous carbon) that is more selectively and anisotropically etchable. A cut is made, dividing the second sacrificial gate into first and second sections, and the cut is then filled with a dielectric to form the gate cut isolation region. The second sacrificial material ensures that, when an opening in a mask pattern used to form the cut extends over a gate sidewall spacer and interlayer dielectric (ILD) material, recesses are not form within the spacer or ILD. Thus, the CD of the isolation region can be controlled.