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公开(公告)号:US11686005B1
公开(公告)日:2023-06-27
申请号:US17587063
申请日:2022-01-28
Applicant: Applied Materials, Inc.
Inventor: Kwan Wook Roh , Charles Sharbono , Kyle M. Hanson
CPC classification number: C25D3/38 , C25D7/12 , C25D17/001 , C25D17/002 , C25D21/14
Abstract: Electroplating methods and systems are described that include adding a metal-ion-containing starting solution to a catholyte to increase a metal ion concentration in the catholyte to a first metal ion concentration. The methods and systems further include measuring the metal ion concentration in the catholyte while the metal ions electroplate onto a substrate and the catholyte reaches a second metal ion concentration that is less than the first metal ion concentration. The methods and systems additionally include adding a portion of an anolyte directly to the catholyte when the catholyte reaches the second metal ion concentration. The addition of the portion of the anolyte increases the metal ion concentration in the catholyte to a third metal ion concentration that is greater than or about the first metal ion concentration.
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公开(公告)号:US20230167573A1
公开(公告)日:2023-06-01
申请号:US18159041
申请日:2023-01-24
Applicant: APPLIED Materials, Inc.
Inventor: Paul R. McHugh , Gregory J. Wilson , Kyle M. Hanson , John L. Klocke , Paul Van Valkenburg , Eric J. Bergman , Adam Marc McClure , Deepak Saagar Kalaikadal , Nolan Layne Zimmerman , Michael Windham , Mikael R. Borjesson
CPC classification number: C25D17/12 , C25D17/001 , C25D21/12 , C25D5/08 , C25D7/123 , C25D17/007
Abstract: An electroplating system has a vessel assembly holding an electrolyte. A weir thief electrode assembly in the vessel assembly includes a plenum inside of a weir frame. The plenum divided into at least a first, a second and a third virtual thief electrode segment. A plurality of spaced apart openings through the weir frame lead out of the plenum. A weir ring is attached to the weir frame and guides flow of current during electroplating. The electroplating system provides process determined radial and circumferential current density control and does not require changing hardware components during set up.
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公开(公告)号:US20190323141A1
公开(公告)日:2019-10-24
申请号:US16386456
申请日:2019-04-17
Applicant: Applied Materials, Inc.
Inventor: Kyle M. Hanson , Manjunatha Vishwanatha Adagoor , Karthikeyan Balaraman , Karthick Vasu , Shailesh Chouriya
Abstract: Electroplating system seals may include an annular busbar characterized by an inner annular radius and an outer annular radius. The annular busbar may include a plurality of contact extensions. The seals may include an external seal member characterized by an inner annular radius and an outer annular radius. The external seal member may be vertically aligned with and extend inward of the contact extensions at the inner annular radius of the external seal member. The external seal member may include an interior surface at least partially facing the contact extensions. The seals may also include an internal seal member extending a first distance along the interior surface of the external seal member from the inner annular radius. The internal seal member may include a deformable material configured to support a substrate between the internal seal member and the plurality of contact extensions.
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公开(公告)号:US09160025B2
公开(公告)日:2015-10-13
申请号:US14460122
申请日:2014-08-14
Applicant: Applied Materials, Inc.
Inventor: Gregory J. Wilson , Kyle M. Hanson
CPC classification number: H01M8/186 , H01M4/42 , H01M8/0232 , H01M8/0245 , H01M8/188 , H01M8/20 , H01M12/08 , H01M2250/00 , Y02E60/528
Abstract: Embodiments of the invention generally provide for flow battery cells and systems containing a plurality of flow battery cells, and methods for improving metal plating within the flow battery cell, such as by flowing and exposing the catholyte to various types of cathodes. In one embodiment, a flow battery cell is provided which includes a cathodic half cell and an anodic half cell separated by an electrolyte membrane, wherein the cathodic half cell contains a plurality of cathodic wires extending perpendicular or substantially perpendicular to and within the catholyte pathway and in contact with the catholyte, and each of the cathodic wires extends parallel or substantially parallel to each other. In some examples, the plurality of cathodic wires may have at least two arrays of cathodic wires, each array contains at least one row of cathodic wires, and each row extends along the catholyte pathway.
Abstract translation: 本发明的实施例通常提供了包含多个流动电池单元的流动电池单元和系统,以及用于改善流动电池单元内的金属电镀的方法,例如通过将阴极电解液流过和暴露于各种类型的阴极。 在一个实施例中,提供了流动电池单元,其包括阴极半电池和由电解质膜分离的阳极半电池,其中阴极半电池包含垂直于或基本垂直于阴极电解液通道延伸的多个阴极线, 与阴极电解液接触,并且每个阴极线彼此平行或基本平行延伸。 在一些示例中,多个阴极线可以具有至少两个阴极线阵列,每个阵列包含至少一排阴极线,并且每排沿着阴极电解液通道延伸。
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公开(公告)号:US11982008B2
公开(公告)日:2024-05-14
申请号:US18159041
申请日:2023-01-24
Applicant: APPLIED Materials, Inc.
Inventor: Paul R. McHugh , Gregory J. Wilson , Kyle M. Hanson , John L. Klocke , Paul Van Valkenburg , Eric J. Bergman , Adam Marc McClure , Deepak Saagar Kalaikadal , Nolan Layne Zimmerman , Michael Windham , Mikael R. Borjesson
CPC classification number: C25D17/12 , C25D5/08 , C25D7/123 , C25D17/001 , C25D17/007 , C25D21/12
Abstract: An electroplating system has a vessel assembly holding an electrolyte. A weir thief electrode assembly in the vessel assembly includes a plenum inside of a weir frame. The plenum divided into at least a first, a second and a third virtual thief electrode segment. A plurality of spaced apart openings through the weir frame lead out of the plenum. A weir ring is attached to the weir frame and guides flow of current during electroplating. The electroplating system provides process determined radial and circumferential current density control and does not require changing hardware components during set up.
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公开(公告)号:US11788200B2
公开(公告)日:2023-10-17
申请号:US17735464
申请日:2022-05-03
Applicant: Applied Materials, Inc.
Inventor: Sam Lee , Kyle M. Hanson , Eric J. Bergman
CPC classification number: C25D21/08 , C25D17/001 , H01L21/02068 , H01L21/6715
Abstract: Exemplary electroplating apparatuses may include a system head operable to clamp a substrate. The system head may be operable to raise and lower the substrate between a plating bath, a first position above the plating bath, and a second position above the first position. The electroplating apparatuses may include a plating bath vessel adapted to hold the plating bath for electroplating on the substrate. The electroplating apparatuses may include a weir extending about the plating bath vessel. The electroplating apparatuses may include a first nozzle extending through the weir at a first radial position, and positioned to deliver fluid to the substrate at the first position above the plating bath. The electroplating apparatuses may include a second nozzle extending through the weir at a second radial position, and positioned to deliver fluid to the substrate at the second position above the plating bath.
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公开(公告)号:US11550224B2
公开(公告)日:2023-01-10
申请号:US17001399
申请日:2020-08-24
Applicant: Applied Materials, Inc.
Inventor: Kyle M. Hanson , Gregory J. Wilson , Viachslav Babayan
IPC: G03F7/38 , C23C16/56 , H01L21/67 , C23C16/54 , H01L21/677
Abstract: Embodiments described herein relate to methods and apparatus for performing immersion field guided post exposure bake processes. Embodiments of apparatus described herein include a chamber body defining a processing volume. Electrodes may be disposed adjacent the process volume and process fluid is provided to the process volume via a plurality of fluid conduits to facilitate immersion field guided post exposure bake processes. A post process chamber for rinsing, developing, and drying a substrate is also provided.
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公开(公告)号:US20220259756A1
公开(公告)日:2022-08-18
申请号:US17735464
申请日:2022-05-03
Applicant: Applied Materials, Inc.
Inventor: Sam Lee , Kyle M. Hanson , Eric J. Bergman
Abstract: Exemplary electroplating apparatuses may include a system head operable to clamp a substrate. The system head may be operable to raise and lower the substrate between a plating bath, a first position above the plating bath, and a second position above the first position. The electroplating apparatuses may include a plating bath vessel adapted to hold the plating bath for electroplating on the substrate. The electroplating apparatuses may include a weir extending about the plating bath vessel. The electroplating apparatuses may include a first nozzle extending through the weir at a first radial position, and positioned to deliver fluid to the substrate at the first position above the plating bath. The electroplating apparatuses may include a second nozzle extending through the weir at a second radial position, and positioned to deliver fluid to the substrate at the second position above the plating bath.
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公开(公告)号:US20220145489A1
公开(公告)日:2022-05-12
申请号:US17583004
申请日:2022-01-24
Applicant: APPLIED Materials, Inc.
Inventor: Paul R. McHugh , Gregory J. Wilson , Kyle M. Hanson , John L. Klocke , Paul Van Valkenburg , Eric J. Bergman , Adam Marc McClure , Deepak Saagar Kalaikadal , Nolan Layne Zimmerman , Michael Windham , Mikael R. Borjesson
Abstract: An electroplating system has a vessel assembly holding an electrolyte. A weir thief electrode assembly in the vessel assembly includes a plenum inside of a weir frame. The plenum divided into at least a first, a second and a third virtual thief electrode segment. A plurality of spaced apart openings through the weir frame lead out of the plenum. A weir ring is attached to the weir frame and guides flow of current during electroplating. The electroplating system provides process determined radial and circumferential current density control and does not require changing hardware components during set up.
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公开(公告)号:US11241718B2
公开(公告)日:2022-02-08
申请号:US16386646
申请日:2019-04-17
Applicant: Applied Materials, Inc.
Inventor: Joseph Antony Jonathan , Kyle M. Hanson , Jason A. Rye , James E. Brown , Gregory J. Wilson , Eric J. Bergman , Tricia A. Youngbull , Timothy G. Stolt
Abstract: Systems for cleaning electroplating system components may include a seal cleaning assembly incorporated with an electroplating system. The seal cleaning assembly may include an arm pivotable between a first position and a second position. The arm may be rotatable about a central axis of the arm. The seal cleaning assembly may include a cleaning head coupled with a distal portion of the arm. The cleaning head may include a bracket having a faceplate coupled with the arm, and a housing extending from the faceplate. The housing may define one or more arcuate channels extending through the housing to a front surface of the bracket. The cleaning head may also include a rotatable cartridge extending from the housing of the bracket. The cartridge may include a mount cylinder defining one or more apertures configured to deliver a cleaning solution to a pad coupled about the mount cylinder.
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