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公开(公告)号:US20230347414A1
公开(公告)日:2023-11-02
申请号:US17730667
申请日:2022-04-27
申请人: The Boeing Company
发明人: Eric David Bol
IPC分类号: B22F10/362 , B22F10/28 , B22F12/30 , B22F12/41 , B22F12/45 , B22F1/05 , B33Y10/00 , B33Y40/10 , B33Y70/00
CPC分类号: B22F10/362 , B22F10/28 , B22F12/30 , B22F12/41 , B22F12/45 , B22F1/05 , B33Y10/00 , B33Y40/10 , B33Y70/00 , B22F2203/11 , B22F2301/205 , B22F2304/10
摘要: Electron beam powder bed fusion may be performed using waste powder from laser beam powder bed fusion by pre-heating a build chamber using stepped increases of electron beam current. To perform the pre-heating without smoking the powder, a plurality of predetermined interim temperatures, ranging from an ambient, resting temperature of the build chamber to a predetermined preheated temperature, are determined. A build plate within the build chamber is exposed to a plurality of streams of electrons, one at a time, while the build plate is surrounded by the waste powder. Each stream of electrons has a progressively increasing current, with the current being increased each time an actual temperature of the build chamber reaches or exceeds the next predetermined interim temperature. The actual temperature of the build chamber is monitored during the pre-heating, to compare the actual temperature of the build chamber to the plurality of predetermined interim temperatures.
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12.
公开(公告)号:US20190039318A1
公开(公告)日:2019-02-07
申请号:US16052488
申请日:2018-08-01
申请人: Sigma Labs, Inc.
发明人: R. Bruce Madigan , Lars Jacquemetton , Glenn Wikle , Mark J. Cola , Vivek R. Dave , Darren Beckett , Alberto M. Castro
IPC分类号: B29C64/393 , B22F3/105 , B23K26/03 , B33Y10/00 , B33Y50/02
CPC分类号: B29C64/393 , B22F3/1055 , B22F2003/1057 , B22F2203/11 , B23K15/0086 , B23K26/032 , B23K26/342 , B23K26/70 , B23K31/125 , B23K2101/001 , B33Y10/00 , B33Y50/00 , B33Y50/02
摘要: This disclosure describes various methods and apparatus for characterizing an additive manufacturing process. A method for characterizing the additive manufacturing process can include generating scans of an energy source across a build plane; measuring an amount of energy radiated from the build plane during each of the scans using an optical sensor; determining an area of the build plane traversed during the scans; determining a thermal energy density for the area of the build plane traversed by the scans based upon the amount of energy radiated and the area of the build plane traversed by the scans; mapping the thermal energy density to one or more location of the build plane; determining that the thermal energy density is characterized by a density outside a range of density values; and thereafter, adjusting subsequent scans of the energy source across or proximate the one or more locations of the build plane.
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公开(公告)号:US20180318933A1
公开(公告)日:2018-11-08
申请号:US16024087
申请日:2018-06-29
申请人: Desktop Metal, Inc.
发明人: Jonah Samuel Myerberg , Ricardo Fulop , Michael Andrew Gibson , Anastasios John Hart , Richard Remo Fontana , Christopher Allan Schuh , Yet-Ming Chiang , Matthew David Verminski , Peter Alfons Schmitt , Emanuel Michael Sachs , Ricardo Chin
IPC分类号: B22F3/24 , B22F3/115 , B33Y30/00 , B33Y50/02 , B29C64/106 , B22F3/00 , B22F3/105 , B33Y10/00 , B22F9/00 , B29C64/40 , B29K509/08 , B29K101/12 , B29K105/16 , B29K505/00
CPC分类号: B22F3/24 , B22F3/008 , B22F3/1055 , B22F3/115 , B22F3/20 , B22F3/227 , B22F9/007 , B22F2003/1057 , B22F2003/1058 , B22F2003/247 , B22F2203/11 , B22F2999/00 , B29C64/106 , B29C64/40 , B29K2101/12 , B29K2105/16 , B29K2505/00 , B29K2509/08 , B33Y10/00 , B33Y30/00 , B33Y50/02 , C22C2200/02 , Y02P10/295 , B22F2202/01
摘要: A printer fabricates an object from a computerized model using a fused filament fabrication process. A former extending from a nozzle of the printer supplements a layer fusion process by applying a normal force on new material as it is deposited to form the object. The former may use a variety of techniques such as heat and rolling to improve physical bonding between layers.
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公开(公告)号:US20180257140A1
公开(公告)日:2018-09-13
申请号:US15916855
申请日:2018-03-09
IPC分类号: B22F3/105 , B29C64/153 , B23K26/082 , B29C64/393
CPC分类号: B22F3/1055 , B22F2003/1057 , B22F2203/11 , B23K26/082 , B29C64/153 , B29C64/277 , B29C64/364 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02
摘要: A device (1) for the additive production of three-dimensional objects (2) by successive, layered, selective irradiation and accompanying successive, layered, selective solidification of construction material layers of a construction material (3) that can be solidified by means of an energy beam, comprising: a plurality of irradiation devices (6 and 7), which are designed to generate an energy beam, a control device (16), which is designed to generate control information controlling the operation of the irradiation devices (6 and 7) and to control the operation of the irradiation devices (6 and 7) on the basis of generated control information, wherein the control device (16) is designed to generate first control information in order to control the operation of a first irradiation device, on the basis of which the first irradiation device generates a first energy beam (4a) for the successive, layered, selective solidification of a construction material layer.
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公开(公告)号:US10056541B2
公开(公告)日:2018-08-21
申请号:US14690221
申请日:2015-04-17
申请人: Apple Inc.
发明人: Joseph C. Poole , Theodore A. Waniuk , Jeffrey L. Mattlin , Michael S. Nashner , Christopher D. Prest
IPC分类号: C22C45/00 , H01L41/18 , C22C1/00 , H01L41/12 , G01K13/00 , G01K3/04 , H01L41/20 , H01L41/33 , B22F1/00 , C22C33/00 , C22C45/02 , B22F3/10 , B22F3/105 , B22F3/11 , B33Y80/00
CPC分类号: H01L41/18 , B22F1/00 , B22F3/1028 , B22F3/1055 , B22F3/1103 , B22F2203/11 , B33Y80/00 , C22C1/002 , C22C33/003 , C22C45/00 , C22C45/02 , C22C2200/02 , G01K3/04 , G01K13/00 , H01L41/12 , H01L41/20 , H01L41/33 , Y02P10/295 , Y10T428/12361
摘要: Described herein are methods of constructing a part using metallic glass alloys, layer by layer, as well as metallic glass-forming materials designed for use therewith. Metallic glass meshes, metallic glass actuators, three dimensional metallic glass thermal history sensors, and methods of their manufacture are also disclosed.
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16.
公开(公告)号:US20180216000A1
公开(公告)日:2018-08-02
申请号:US15879136
申请日:2018-01-24
发明人: Steven Daniels
IPC分类号: C09K11/68 , C09K11/02 , B22F1/00 , B22F9/04 , C07F11/00 , C07C211/08 , B82Y20/00 , B82Y30/00
CPC分类号: C09K11/681 , B22F1/0018 , B22F1/0085 , B22F9/04 , B22F2001/0033 , B22F2203/11 , B22F2302/45 , B82Y20/00 , B82Y30/00 , B82Y40/00 , C01B17/20 , C01B19/007 , C01G39/06 , C01P2004/24 , C01P2004/64 , C07C211/03 , C07C211/08 , C07C211/21 , C07F11/005 , C09K11/02
摘要: A method of synthesis of two-dimensional (2D) nanoparticles comprises combining a first nanoparticle precursor and a second nanoparticle precursor in one or more solvents to form a solution, followed by heating the solution to a first temperature for a first time period, then subsequently heating the solution to a second temperature for a second time period, wherein the second temperature is higher than the first temperature, to effect the conversion of the nanoparticle precursors into 2D nanoparticles. In one embodiment, the first nanoparticle precursor is a metal-amine complex and the second nanoparticle precursor is a slow-releasing chalcogen source.
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17.
公开(公告)号:US20180169948A1
公开(公告)日:2018-06-21
申请号:US15579027
申请日:2016-06-11
申请人: MATERIALISE N.V.
发明人: Sam COECK , Piet VAN DEN ECKER , Tristan KUYPERS , Michel JANSSENS , Tom CRAEGHS
IPC分类号: B29C64/386 , B29C64/153 , B22F3/105 , B33Y10/00 , B33Y30/00 , B33Y50/02 , G01N25/04
CPC分类号: B29C64/386 , B22F3/1055 , B22F2003/1057 , B22F2999/00 , B29C64/153 , B33Y10/00 , B33Y30/00 , B33Y50/02 , G01J5/10 , G01J2005/0077 , G01N25/04 , G01N25/72 , Y02P10/295 , B22F2203/03 , B22F2203/11
摘要: Embodiments set forth in this application relate to systems and methods by which parts produced by additive manufacturing can be reliably assessed for conformity to a known master model which has quality conforming to the desired specifications. These systems and methods involve recording a thermal history of the manufacturing process of each part. The recorded thermal history is then compared to the previously-recorded thermal history of the master model. Significant deviations in thermal history are indicative of irregularities in the manufacturing build, and the part quality may then be assessed in view of those irregularities.
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18.
公开(公告)号:US20180161934A1
公开(公告)日:2018-06-14
申请号:US15818921
申请日:2017-11-21
申请人: ROLLS-ROYCE plc
发明人: John H. BOSWELL
IPC分类号: B23K26/342 , B33Y30/00 , B33Y50/02 , B23K26/354 , G05B19/4097
CPC分类号: B23K26/342 , B22F3/1055 , B22F2003/1056 , B22F2003/1057 , B22F2003/1059 , B22F2998/10 , B22F2999/00 , B23K26/354 , B29C64/295 , B29C64/30 , B29C64/35 , B29C64/379 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/02 , B65G69/20 , C21D1/30 , C21D1/42 , C21D6/001 , C21D6/007 , C21D11/00 , C21D11/005 , C21D2241/02 , C22F1/10 , C22F1/183 , G05B19/4097 , G05B2219/35134 , G05B2219/49007 , Y02P10/24 , Y02P10/253 , Y02P10/295 , B22F3/005 , B22F2003/248 , B22F2203/11 , B22F5/04 , B65G69/00 , B22F5/009
摘要: A method of manufacturing an article, the method comprising: controlling an additive manufacturing printer to build an article in a cavity of a build chamber from a powdered material, the build chamber being removable from the additive manufacturing printer and including one or more heaters configured to provide thermal energy to the cavity of the building chamber; and controlling the one or more heaters of the build chamber to heat the article to a predetermined temperature while building the article to prevent the article from cracking while the build chamber and the article are transferred from the additive manufacturing printer to a heater, the predetermined temperature being between the upper temperature of the ductility drop temperature range of the powdered material and the sintering temperature of the powdered material.
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公开(公告)号:US20180147631A1
公开(公告)日:2018-05-31
申请号:US15361818
申请日:2016-11-28
发明人: Kuan-Yu CHEN , Yang-Sheng HUANG
CPC分类号: B22F9/082 , B22F1/0048 , B22F2009/0824 , B22F2009/0836 , B22F2009/0848 , B22F2009/0888 , B22F2009/0892 , B22F2999/00 , H05B6/067 , H05B6/28 , B22F2203/03 , B22F2203/11
摘要: An alloy powder manufacturing device with temperature control design includes: a crucible unit, for accommodating a melt; a melt delivery tube, for delivering the melt from the crucible unit; a temperature control unit, inductively heating the melt delivery tube and the melt therein, to generate an overtemperature melt, and enabling the temperature of the overtemperature melt leaving the melt delivery tube to reach a predetermined temperature; and a powder spray unit in communication with the outlet of the melt delivery tube, for impacting and atomizing the overtemperature melt having the predetermined temperature and then quickly solidifying the overtemperature melt to form alloy powders.
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公开(公告)号:US20180141121A1
公开(公告)日:2018-05-24
申请号:US15124601
申请日:2016-03-25
发明人: Haruhiko NIITANI
CPC分类号: B22F3/1055 , B22F3/24 , B22F2003/1057 , B22F2003/247 , B22F2203/03 , B22F2203/11 , B22F2998/10 , B22F2999/00 , B33Y10/00 , B33Y30/00 , B33Y50/02 , G01J5/004 , G01J2005/0077 , G06T7/40 , Y02P10/295
摘要: A high-precision three-dimensional laminated and shaped object is shaped based on a captured image. A three-dimensional laminating and shaping apparatus includes a material ejector that ejects a material of a three-dimensional laminated and shaped object onto a shaping table, a light beam irradiator that irradiates the ejected material with a light beam, an image capturer that captures a molten pool formed by irradiating the ejected material with the light beam, a scanning direction determiner that determines a scanning direction of the light beam with respect to a shaped object based on a change in a position of the shaping table, a detector that detects the molten pool based on an image captured by the image capturer and the scanning direction, and a shaping controller that controls at least one of an output of the light beam and a scanning speed of the light beam based on the detected molten pool.
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