Measurement system optimization for X-ray based metrology

    公开(公告)号:US10324050B2

    公开(公告)日:2019-06-18

    申请号:US14994817

    申请日:2016-01-13

    Abstract: Methods and systems for optimizing measurement system parameter settings of an x-ray based metrology system are presented. X-ray based metrology systems employing an optimized set of measurement system parameters are used to measure structural, material, and process characteristics associated with different semiconductor fabrication processes with greater precision and accuracy. In one aspect, a set of values of one or more machine parameters that specify a measurement scenario is refined based at least in part on a sensitivity of measurement data to a previous set of values of the one or more machine parameters. The refinement of the values of the machine parameters is performed to maximize precision, maximize accuracy, minimize correlation between parameters of interest, or any combination thereof. Refinement of the machine parameter values that specify a measurement scenario can be used to optimize the measurement recipe to reduce measurement time and increase measurement precision and accuracy.

    Confined illumination for small spot size metrology

    公开(公告)号:US10006865B1

    公开(公告)日:2018-06-26

    申请号:US15640961

    申请日:2017-07-03

    CPC classification number: G01N21/9501 G01N2201/061 G03F7/70616 H01L22/12

    Abstract: Methods and systems are described herein for producing high radiance illumination light for use in semiconductor metrology based on a confined, sustained plasma. One or more plasma confining circuits introduce an electric field, a magnetic field, or a combination thereof to spatially confine a sustained plasma. The confinement of the sustained plasma decreases the size of the induced plasma resulting in increased radiance. In addition, plasma confinement may be utilized to shape the plasma to improve light collection and imaging onto the specimen. The induced fields may be static or dynamic. In some embodiments, additional energy is coupled into the confined, sustained plasma to further increase radiance. In some embodiments, the pump energy source employed to sustained the plasma is modulated in combination with the plasma confining circuit to reduce plasma emission noise.

    On-device metrology
    26.
    发明授权

    公开(公告)号:US09875946B2

    公开(公告)日:2018-01-23

    申请号:US14252323

    申请日:2014-04-14

    Abstract: Methods and systems for performing semiconductor metrology directly on device structures are presented. A measurement model is created based on measured training data collected from at least one device structure. The trained measurement model is used to calculate process parameter values, structure parameter values, or both, directly from measurement data collected from device structures of other wafers. In some examples, measurement data from multiple targets is collected for model building, training, and measurement. In some examples, the use of measurement data associated with multiple targets eliminates, or significantly reduces, the effect of under layers in the measurement result, and enables more accurate measurements. Measurement data collected for model building, training, and measurement may be derived from measurements performed by a combination of multiple, different measurement techniques.

    Small-angle scattering X-ray metrology systems and methods

    公开(公告)号:US09846132B2

    公开(公告)日:2017-12-19

    申请号:US14515322

    申请日:2014-10-15

    CPC classification number: G01N23/201 G01N2033/0095

    Abstract: Disclosed are apparatus and methods for performing small angle x-ray scattering metrology. This system includes an x-ray source for generating x-rays and illumination optics for collecting and reflecting or refracting a portion of the generated x-rays towards a particular focus point on a semiconductor sample in the form of a plurality of incident beams at a plurality of different angles of incidence (AOIs). The system further includes a sensor for collecting output x-ray beams that are scattered from the sample in response to the incident beams on the sample at the different AOIs and a controller configured for controlling operation of the x-ray source and illumination optics and receiving the output x-rays beams and generating an image from such output x-rays.

    Compac X-ray source for semiconductor metrology

    公开(公告)号:US09826614B1

    公开(公告)日:2017-11-21

    申请号:US14181697

    申请日:2014-02-16

    CPC classification number: H05G2/00 G21K7/00 H05G2/008

    Abstract: Methods and systems for realizing a high brightness, compact x-ray source suitable for high throughput, in-line x-ray metrology are presented herein. A compact electron beam accelerator is coupled to a compact undulator to produce a high brightness, compact x-ray source capable of generating x-ray radiation with wavelengths of approximately one Angstrom or less with a flux of at least 1e10 photons/s*mm^2. In some embodiments, the electron path length through the electron beam accelerator is less than ten meters and the electron path length through the undulator is also less than 10 meters. The compact x-ray source is tunable, allowing for adjustments of both wavelength and flux of the generated x-ray radiation. The x-ray radiation generated by the compact x-ray source is delivered to the specimen over a small spot, thus enabling measurements of modern semiconductor structures.

    Combined x-ray and optical metrology
    29.
    发明授权
    Combined x-ray and optical metrology 有权
    组合x射线和光学计量学

    公开(公告)号:US09535018B2

    公开(公告)日:2017-01-03

    申请号:US14074689

    申请日:2013-11-07

    Abstract: Structural parameters of a specimen are determined by fitting models of the response of the specimen to measurements collected by different measurement techniques in a combined analysis. X-ray measurement data of a specimen is analyzed to determine at least one specimen parameter value that is treated as a constant in a combined analysis of both optical measurements and x-ray measurements of the specimen. For example, a particular structural property or a particular material property, such as an elemental composition of the specimen, is determined based on x-ray measurement data. The parameter(s) determined from the x-ray measurement data are treated as constants in a subsequent, combined analysis of both optical measurements and x-ray measurements of the specimen. In a further aspect, the structure of the response models is altered based on the quality of the fit between the models and the corresponding measurement data.

    Abstract translation: 样本的结构参数是通过将样本的响应拟合到通过不同测量技术在综合分析中收集的测量结果来确定的。 分析样本的X射线测量数据,以确定在样本的光学测量和x射线测量的组合分析中被视为常数的至少一个样本参数值。 例如,基于x射线测量数据确定特定结构性质或特定材料性质,例如样品的元素组成。 从x射线测量数据确定的参数在随后的样本的光学测量和x射线测量的组合分析中被视为常数。 在另一方面,响应模型的结构基于模型与相应测量数据之间的拟合质量而改变。

    INSPECTION SYSTEM AND METHOD USING AN OFF-AXIS UNOBSCURED OBJECTIVE LENS
    30.
    发明申请
    INSPECTION SYSTEM AND METHOD USING AN OFF-AXIS UNOBSCURED OBJECTIVE LENS 审中-公开
    检查系统和方法使用离轴未知目标镜头

    公开(公告)号:US20160139032A1

    公开(公告)日:2016-05-19

    申请号:US14668879

    申请日:2015-03-25

    Abstract: An inspection system is provided that can include a reflectometer having a light source for projecting light, and a light splitter for receiving the light projected by the light source, transforming at least one aspect of the light, and projecting the light once transformed. The reflectometer further has an off-axis unobscured objective lens through which the light transformed by the light splitter passes to contact a fabricated component, and has a detector for detecting a result of the transformed light contacting the fabricated component. The inspection system can additionally, or alternatively, include an ellipsometer having a light source similar to the reflectometer, and further a polarizing element to polarize the light of the light splitter. The polarized light passes through an off-axis unobscured objective lens to contact a fabricated component, and a detector detects a result of the polarized light contacting the fabricated component.

    Abstract translation: 提供了一种检查系统,其可以包括具有用于投射光的光源的反射计,以及用于接收由光源投影的光的光分离器,转化至少一个方面的光,并且一旦转换就投射光。 反射计进一步具有离轴未遮蔽的物镜,由光分离器变换的光穿过该物镜接触制造的部件,并具有检测器,用于检测与制造的部件接触的变形光的结果。 检查系统可另外地或替代地包括具有类似于反射计的光源的椭圆计,还有一个使光分离器的光偏振的偏振元件。 偏振光通过离轴未遮蔽的物镜接触制造的部件,并且检测器检测与制造的部件接触的偏振光的结果。

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