摘要:
A layer of gate oxide and polysilicon are deposited over the surface of a substrate, these layers are etched to create a dummy gate and a resistor. Spacers are formed on the dummy gate and the resistor, suitable impurities are implanted self-aligned with the dummy gate. A layer of dielectric is deposited and polished down to the surface of the dummy gate and the polysilicon resistor, the dummy gate is removed creating an opening in the layer of dielectric. A high-k dielectric is deposited over which a layer of metal is deposited, the surface of the layer of metal and high-k dielectric are polished down to the surface of the layer of dielectric leaving in place a metal gate electrode and a polysilicon resistor.
摘要:
The present invention teaches a special annealing process to “heal” electrochemical copper deposited (ECD) defects in a dual damascene via and trench structure. The annealing step is processed after the electrochemical deposition (ECD) of the top excess copper and before the chemical mechanical polishing (CMP) of the copper. The key processing steps of this invention are the special annealing steps at key temperatures, ambient, pressures and times to anneal out the defective copper voids in the dual damascene structure. These annealing conditions are special annealing steps to promote low temperature copper surface diffusion to “heal” the voids and other defectives within the copper trench and via structure. The special annealing conditions of: temperature, ambient, pressure and time are the following: temperature in a range of about 300 to 500° C., ambient of nitrogen N2, hydrogen H2 gases (reducing atmosphere to remove copper oxide, N2/H2 plasma preferred), pressure in a range of about 100 MPa to 600 MPa, time in a range of about 0.5 to 10 minutes. These conditions are designed to take advantage of low temperature surface diffusion mechanisms.
摘要:
A multi-step electrochemical method for forming a copper metallurgy on an integrated circuit which has high aspect ratio contact/via openings is described. The method is designed to give good coverage and gap filling capability as well as high production throughput by depositing the copper in two stages with an optional dwell period between the stages. The process utilizes a copper plating electrolyte which contains an added brighteners and levelers. A first copper layer is plated at a low current density which provides good coverage resulting from a high throwing power. The high aspect ratio openings are covered with a substantial thickness of a uniform, high quality copper coating. During plating, the concentration of brightener becomes depleted in the base region of high aspect ratio contacts or vias. Optionally, the brightener is replenished in these regions during a brief dwell period wherein the plating current is stopped. Next, a high current density is applied whereby the openings are filled and additional copper is deposited over them at a high deposition rate. A benefit of the high current density deposition is that depletion of leveler chemical in the openings enhances the growth rate of copper at the base of the openings thereby favoring growth from bottom up. This avoids the formation of voids in the openings. The greatest throughput benefits are realized, by way of the high current density step, when the process is applied to the formation of a dual damascene metallurgy.
摘要:
A process for forming a low resistivity tungsten layer, for use as a metal gate structure, or a metal damascene structure, has been developed. The process features initial deposition of a metastable tungsten nitride layer, via a plasma enhanced, or metal organic chemical vapor deposition procedures, resulting in good adhesion, in addition to good step coverage, of the tungsten nitride layer, to underlying or adjacent insulator layers. The high resistivity, tungsten nitride layer is then converted to a lower resistivity tungsten layer, via a rapid thermal anneal procedure, performed in an argon ambient, or in vacuum.
摘要:
An interconnect structure includes a first trench and a second trench. The second trench is wider than the first trench. Both trenches are lined with a diffusion barrier layer, and a first conductive layer is deposited over the diffusion barrier layer. A metal cap layer is deposited over the first conductive layer. A second conductive layer is deposited over the metal cap layer in the second trench.
摘要:
Semiconductor devices and methods for forming the same in which damages to a low-k dielectric layer therein can be reduced or even prevented are provided. A semiconductor device is provided, comprising a substrate. A dielectric layer with at least one conductive feature therein overlies the substrate. An insulating cap layer overlies the top surface of the low-k dielectric layer adjacent to the conductive feature, wherein the insulating cap layer comprises metal ions.
摘要:
A method and system is provided for efficiently varying the composition of the metal interconnects for a semiconductor device. A metal interconnect according to the present disclosure has an intermediate layer on a dielectric material, the intermediate layer having a relatively higher concentration of an impurity metal along with a primary metal, the impurity metal having a lower reduction potential than the primary metal. The metal interconnect has a main layer of the metal alloy interconnect on top of the intermediate layer and surrounded by the intermediate layer, the main layer having a relatively higher concentration of the primary metal than the intermediate layer, wherein the intermediate and main layers of the metal alloy interconnect each maintains a material uniformity.
摘要:
Apparatus and method for metal electroplating. The apparatus for metal electroplating includes an electroplating tank for containing an electrolyte at a first temperature, a substrate holder for holding a semiconductor substrate, and a heater for heating the portion of the electrolyte adjacent to the substrate holder to a second temperature higher than the first temperature.
摘要:
Semiconductor devices and methods for fabricating the same. The devices include a substrate, a catalyst layer, a second dielectric layer, and carbon nanotubes (CNTs). The substrate comprises an overlying first dielectric layer with an electrode embedded therein. The catalyst layer overlies the electrode and the first dielectric layer and substantially comprises Co and M1, wherein M1 is selected from a group consisting of W, P, B, Bi, Ni, and a combination thereof. The second dielectric layer overlies the catalyst layer and comprises an opening exposing parts of the catalyst layer. The carbon nanotubes (CNTs) are disposed on the exposed catalyst layer and electrically connect the electrode.
摘要:
A method of electrochemical deposition (ECD) provides a barrier and a seed layer on a substrate. The surfaces of the substrate are pre-treated before a metal layer is electrochemically deposited thereon in an electrochemical plating cell with a physical or a chemical surface treatment process. The electrochemical plating cell is covered by a cap to prevent evaporation of the electrolyte solution. The electrochemical plating cell includes a substrate holder assembly with a lift seal, e.g., with a contact angle θ less than 90° between the lift seal and the substrate. The substrate holder assembly includes a substrate chuck at the rear side of the substrate.