公开(公告)号：US20240021729A1

公开(公告)日：2024-01-18

申请号：US18357794

申请日：2023-07-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Neng Lin ,  Ming-Hsi Yeh ,  Hung-Chin Chung ,  Hsin-Yun Hsu

IPC: H01L29/78 ,  H01L21/8238 ,  H01L29/66 ,  H01L27/092

CPC classification number: H01L29/785 ,  H01L21/823821 ,  H01L29/66795 ,  H01L29/66545 ,  H01L27/0924

Abstract: A semiconductor device includes a first fin, a second fin, and a third fin protruding above a substrate, where the third fin is between the first fin and the second fin; a gate dielectric layer over the first fin, the second fin, and the third fin; a first work function layer over and contacting the gate dielectric layer, where the first work function layer extends along first sidewalls and a first upper surface of the first fin; a second work function layer over and contacting the gate dielectric layer, where the second work function layer extends along second sidewalls and a second upper surface of the second fin, where the first work function layer and the second work function layer comprise different materials; and a first gate electrode over the first fin, a second gate electrode over the second fin, and a third gate electrode over the third fin.

公开(公告)号：US11848239B2

公开(公告)日：2023-12-19

申请号：US16925918

申请日：2020-07-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chieh-Wei Chen ,  Jian-Jou Lian ,  Tzu-Ang Chiang ,  Chun-Neng Lin ,  Ming-Hsi Yeh

IPC: H01L21/8234 ,  H01L21/027 ,  H01L21/336 ,  G03F1/46 ,  G03F7/09 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L21/823431 ,  G03F1/46 ,  G03F7/091 ,  H01L21/0276 ,  H01L21/82345 ,  H01L29/66795

Abstract: A method includes depositing a first work function layer over a gate dielectric layer, forming a first hard mask layer over the first work function layer, forming a photoresist mask over the first hard mask layer, where forming the photoresist mask includes depositing a bottom anti-reflective coating (BARC) layer over the first hard mask layer, etching a portion of the BARC layer, etching a portion of the first hard mask layer using the BARC layer as a mask, etching a portion of the first work function layer to expose a portion of the gate dielectric layer through the first hard mask layer and the first work function layer, removing the first hard mask layer, and depositing a second work function layer over the first work function layer and over the portion of the gate dielectric layer.

公开(公告)号：US11810978B2

公开(公告)日：2023-11-07

申请号：US17339020

申请日：2021-06-04

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ju-Li Huang ,  Hsin-Che Chiang ,  Yu-Chi Pan ,  Chun-Ming Yang ,  Chun-Sheng Liang ,  Ying-Liang Chuang ,  Ming-Hsi Yeh

IPC: H01L29/78 ,  H01L29/423 ,  H01L21/285 ,  H01L29/40 ,  H01L21/3213 ,  H01L29/49

CPC classification number: H01L29/785 ,  H01L21/28556 ,  H01L21/32134 ,  H01L29/401 ,  H01L29/42372 ,  H01L29/4966

Abstract: The present disclosure describes structure and method of a fin field-effect transistor (finFET) device. The finFET device includes: a substrate, a fin over the substrate, and a gate structure over the fin. The gate structure includes a work-function metal (WFM) layer over an inner sidewall of the gate structure. A topmost surface of the WFM layer is lower than a top surface of the gate structure. The gate structure also includes a filler gate metal layer over the topmost surface of the WFM layer. A top surface of the filler gate metal layer is substantially co-planar with the top surface of the gate structure. The gate structure further includes a self-assembled monolayer (SAM) between the filler gate metal layer and the WFM layer.

公开(公告)号：US20220367254A1

公开(公告)日：2022-11-17

申请号：US17871042

申请日：2022-07-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Shih Wang ,  Po-Nan Yeh ,  U-Ting Chiu ,  Chun-Neng Lin ,  Chia-Cheng Chen ,  Liang-Yin Chen ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532

Abstract: Semiconductor devices and methods of manufacture are described herein. A method includes forming an opening through an interlayer dielectric (ILD) layer to expose a contact etch stop layer (CESL) disposed over a conductive feature in a metallization layer. The opening is formed using photo sensitive materials, lithographic techniques, and a dry etch process that stops on the CESL. Once the CESL is exposed, a CESL breakthrough process is performed to extend the opening through the CESL and expose the conductive feature. The CESL breakthrough process is a flexible process with a high selectivity of the CESL to ILD layer. Once the CESL breakthrough process has been performed, a conductive fill material may be deposited to fill or overfill the opening and is then planarized with the ILD layer to form a contact plug over the conductive feature in an intermediate step of forming a semiconductor device.

公开(公告)号：US20220172945A1

公开(公告)日：2022-06-02

申请号：US17670990

申请日：2022-02-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Shih Wang ,  Hong-Jie Yang ,  Chia-Ying Lee ,  Po-Nan Yeh ,  U-Ting Chiu ,  Chun-Neng Lin ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L21/027 ,  H01L21/8234 ,  H01L29/78 ,  H01L29/66 ,  H01L21/308

Abstract: A photo resist layer is used to protect a dielectric layer and conductive elements embedded in the dielectric layer when patterning an etch stop layer underlying the dielectric layer. The photo resist layer may further be used to etch another dielectric layer underlying the etch stop layer, where etching the next dielectric layer exposes a contact, such as a gate contact. The bottom layer can be used to protect the conductive elements embedded in the dielectric layer from a wet etchant used to etch the etch stop layer.

公开(公告)号：US20220013412A1

公开(公告)日：2022-01-13

申请号：US16925918

申请日：2020-07-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chieh-Wei Chen ,  Jian-Jou Lian ,  Tzu-Ang Chiang ,  Chun-Neng Lin ,  Ming-Hsi Yeh

IPC: H01L21/8234 ,  H01L21/027 ,  G03F7/09 ,  H01L29/66 ,  G03F1/46

Abstract: A method includes depositing a first work function layer over a gate dielectric layer, forming a first hard mask layer over the first work function layer, forming a photoresist mask over the first hard mask layer, where forming the photoresist mask includes depositing a bottom anti-reflective coating (BARC) layer over the first hard mask layer, etching a portion of the BARC layer, etching a portion of the first hard mask layer using the BARC layer as a mask, etching a portion of the first work function layer to expose a portion of the gate dielectric layer through the first hard mask layer and the first work function layer, removing the first hard mask layer, and depositing a second work function layer over the first work function layer and over the portion of the gate dielectric layer.

公开(公告)号：US20210391449A1

公开(公告)日：2021-12-16

申请号：US16899119

申请日：2020-06-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ssu-Yu Liao ,  Tsu-Hui Su ,  Chun-Hsiang Fan ,  Yu-Wen Wang ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L29/66 ,  H01L27/092 ,  H01L29/06 ,  H01L29/423 ,  H01L29/786 ,  H01L29/08 ,  H01L29/161 ,  H01L29/10 ,  H01L29/78 ,  H01L21/02 ,  H01L21/8238

Abstract: Methods for improving profiles of channel regions in semiconductor devices and semiconductor devices formed by the same are disclosed. In an embodiment, a method includes forming a semiconductor fin over a semiconductor substrate, the semiconductor fin including germanium, a germanium concentration of a first portion of the semiconductor fin being greater than a germanium concentration of a second portion of the semiconductor fin, a first distance between the first portion and a major surface of the semiconductor substrate being less than a second distance between the second portion and the major surface of the semiconductor substrate; and trimming the semiconductor fin, the first portion of the semiconductor fin being trimmed at a greater rate than the second portion of the semiconductor fin.

公开(公告)号：US11133200B2

公开(公告)日：2021-09-28

申请号：US15797676

申请日：2017-10-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Liang Tai ,  Chun-Hsiang Fan ,  Kuo-Bin Huang ,  Ming-Hsi Yeh

IPC: H01L21/67 ,  B05D1/00 ,  B05D3/00 ,  B08B3/10 ,  H01L21/02 ,  H01L21/687 ,  B05B3/02

Abstract: A method of processing a semiconductor substrate is provided. The semiconductor substrate may be placed on a spin chuck with a plurality of holding members, each holding member including a pin having a sloped portion to provide a gap between an upper edge of the substrate and the pin. Thereafter, one or more treatment fluids may be dispensed over the substrate.

公开(公告)号：US10676668B2

公开(公告)日：2020-06-09

申请号：US16220507

申请日：2018-12-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Neng-Jye Yang ,  Kuo Bin Huang ,  Ming-Hsi Yeh ,  Shun Wu Lin ,  Yu-Wen Wang ,  Jian-Jou Lian ,  Shih Min Chang

IPC: C09K13/02 ,  H01L29/66 ,  H01L21/3213 ,  C09K13/08 ,  C09K13/00

Abstract: For a metal gate replacement integration scheme, the present disclosure describes removing a polysilicon gate electrode with a highly selective wet etch chemistry without damaging surrounding layers. For example, the wet etch chemistry can include one or more alkaline solvents with a steric hindrance amine structure, a buffer system that includes tetramethylammonium hydroxide (TMAH) and monoethanolamine (MEA), one or more polar solvents, and water.

公开(公告)号：US20190341317A1

公开(公告)日：2019-11-07

申请号：US16517767

申请日：2019-07-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ju-Li Huang ,  Chih-Long Chiang ,  Kuo Bin Huang ,  Ming-Hsi Yeh ,  Ying-Liang Chuang

IPC: H01L21/8238 ,  H01L21/311 ,  H01L29/51 ,  H01L27/088 ,  H01L21/02 ,  H01L21/3105 ,  H01L21/8234 ,  H01L21/28

Abstract: Embodiments of the present disclosure provide wet process based methods for modifying threshold value (Vt) of high-k metal gate using self-assembled monolayer (SAM) on dedicated transistor. In one embodiment, the method includes forming a gate structure over a substrate, the gate structure comprising a gate dielectric layer, a barrier layer formed over the gate dielectric layer, and an oxide layer formed over the barrier layer, and forming a self-assembled monolayer on the oxide layer by exposing the oxide layer to an aqueous solution containing metal oxides in a metal dissolving acid.