公开(公告)号：US12272598B2

公开(公告)日：2025-04-08

申请号：US17818587

申请日：2022-08-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： U-Ting Chiu ,  Po-Nan Yeh ,  Yu-Shih Wang ,  Chun-Neng Lin ,  Ming-Hsi Yeh

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532 ,  H01L23/535

Abstract: A method of forming a semiconductor device includes: forming a semiconductor feature over a substrate, the semiconductor feature includes a conductive region; forming a dielectric layer over the semiconductor feature; patterning the dielectric layer to form a contact opening exposing a top surface of the conductive region; forming a monolayer over the dielectric layer, the top surface of the conductive region remaining exposed; and depositing a conductive material in the contact opening.

公开(公告)号：US12191380B2

公开(公告)日：2025-01-07

申请号：US17814185

申请日：2022-07-21

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ssu-Yu Liao ,  Tsu-Hui Su ,  Chun-Hsiang Fan ,  Yu-Wen Wang ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L29/66 ,  H01L21/02 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/08 ,  H01L29/10 ,  H01L29/161 ,  H01L29/423 ,  H01L29/78 ,  H01L29/786

Abstract: Methods for improving profiles of channel regions in semiconductor devices and semiconductor devices formed by the same are disclosed. In an embodiment, a method includes forming a semiconductor fin over a semiconductor substrate, the semiconductor fin including germanium, a germanium concentration of a first portion of the semiconductor fin being greater than a germanium concentration of a second portion of the semiconductor fin, a first distance between the first portion and a major surface of the semiconductor substrate being less than a second distance between the second portion and the major surface of the semiconductor substrate; and trimming the semiconductor fin, the first portion of the semiconductor fin being trimmed at a greater rate than the second portion of the semiconductor fin.

公开(公告)号：US12119390B2

公开(公告)日：2024-10-15

申请号：US17858968

申请日：2022-07-06

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun Hsiung Tsai ,  Clement Hsingjen Wann ,  Kuo-Feng Yu ,  Ming-Hsi Yeh ,  Shahaji B. More ,  Yu-Ming Lin

IPC: H01L29/66 ,  H01L21/28 ,  H01L21/8234 ,  H01L29/51

CPC classification number: H01L29/6656 ,  H01L21/28194 ,  H01L21/823462 ,  H01L21/823468 ,  H01L29/518

Abstract: The present disclosure relates to a semiconductor device including a substrate having a top surface and a gate stack. The gate stack includes a gate dielectric layer on the substrate and a gate electrode on the gate dielectric layer. The semiconductor device also includes a multi-spacer structure. The multi-spacer includes a first spacer formed on a sidewall of the gate stack, a second spacer, and a third spacer. The second spacer includes a first portion formed on a sidewall of the first spacer and a second portion formed on the top surface of the substrate. The second portion of the second spacer has a thickness in a first direction that gradually decreases. The third spacer is formed on the second portion of the second spacer and on the top surface of the substrate. The semiconductor device further includes a source/drain region formed in the substrate, and a portion of the third spacer abuts the source/drain region and the second portion of the second spacer.

公开(公告)号：US12051619B2

公开(公告)日：2024-07-30

申请号：US17871042

申请日：2022-07-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Shih Wang ,  Po-Nan Yeh ,  U-Ting Chiu ,  Chun-Neng Lin ,  Chia-Cheng Chen ,  Liang-Yin Chen ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532

CPC classification number: H01L21/76825 ,  H01L21/76804 ,  H01L21/76829 ,  H01L23/5226 ,  H01L23/5329

Abstract: Semiconductor devices and methods of manufacture are described herein. A method includes forming an opening through an interlayer dielectric (ILD) layer to expose a contact etch stop layer (CESL) disposed over a conductive feature in a metallization layer. The opening is formed using photo sensitive materials, lithographic techniques, and a dry etch process that stops on the CESL. Once the CESL is exposed, a CESL breakthrough process is performed to extend the opening through the CESL and expose the conductive feature. The CESL breakthrough process is a flexible process with a high selectivity of the CESL to ILD layer. Once the CESL breakthrough process has been performed, a conductive fill material may be deposited to fill or overfill the opening and is then planarized with the ILD layer to form a contact plug over the conductive feature in an intermediate step of forming a semiconductor device.

公开(公告)号：US20240136183A1

公开(公告)日：2024-04-25

申请号：US18402563

申请日：2024-01-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Shih Wang ,  Hong-Jie Yang ,  Chia-Ying Lee ,  Po-Nan Yeh ,  U-Ting Chiu ,  Chun-Neng Lin ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L21/027 ,  H01L21/308 ,  H01L21/8234 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L21/0274 ,  H01L21/308 ,  H01L21/823431 ,  H01L29/66795 ,  H01L29/785

Abstract: A photo resist layer is used to protect a dielectric layer and conductive elements embedded in the dielectric layer when patterning an etch stop layer underlying the dielectric layer. The photo resist layer may further be used to etch another dielectric layer underlying the etch stop layer, where etching the next dielectric layer exposes a contact, such as a gate contact. The bottom layer can be used to protect the conductive elements embedded in the dielectric layer from a wet etchant used to etch the etch stop layer.

公开(公告)号：US20240096707A1

公开(公告)日：2024-03-21

申请号：US18521140

申请日：2023-11-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ming-Chi Huang ,  Kuo-Bin Huang ,  Ying-Liang Chuang ,  Ming-Hsi Yeh

IPC: H01L21/8234 ,  H01L21/3213 ,  H01L21/8238 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L21/823481 ,  H01L21/32134 ,  H01L21/32135 ,  H01L21/32136 ,  H01L21/823437 ,  H01L21/823821 ,  H01L21/823828 ,  H01L21/823864 ,  H01L21/823878 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/7854 ,  H01L27/0924

Abstract: A method includes forming a gate stack, which includes a first portion over a portion of a first semiconductor fin, a second portion over a portion of a second semiconductor fin, and a third portion connecting the first portion to the second portion. An anisotropic etching is performed on the third portion of the gate stack to form an opening between the first portion and the second portion. A footing portion of the third portion remains after the anisotropic etching. The method further includes performing an isotropic etching to remove a metal gate portion of the footing portion, and filling the opening with a dielectric material.

公开(公告)号：US20240014043A1

公开(公告)日：2024-01-11

申请号：US18232546

申请日：2023-08-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Ling Chung ,  Chun-Chih Cheng ,  Shun-Wu Lin ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L29/417 ,  H01L29/06 ,  H01L29/423 ,  H01L29/775 ,  H01L29/40 ,  H01L29/66

CPC classification number: H01L29/41733 ,  H01L29/0673 ,  H01L29/42392 ,  H01L29/775 ,  H01L29/401 ,  H01L29/66439

Abstract: A method of fabricating a semiconductor device is described. A substrate is provided. A first semiconductor region of a first semiconductor material is formed over the substrate and adjacent a second semiconductor region of a second semiconductor material. The first and second semiconductor regions are crystalline. An etchant is selective to etch the first semiconductor region over the second semiconductor region. The entire first semiconductor region is implanted to form an amorphized semiconductor region. The amorphized semiconductor region is etched with the etchant using the second semiconductor region as a mask to remove the amorphized semiconductor region without removing the second semiconductor region.

公开(公告)号：US20230378360A1

公开(公告)日：2023-11-23

申请号：US18361514

申请日：2023-07-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ju-Li Huang ,  Hsin-Che Chiang ,  Yu-Chi Pan ,  Chun-Ming Yang ,  Chun-Sheng Liang ,  Ying-Liang Chuang ,  Ming-Hsi Yeh

IPC: H01L29/78 ,  H01L29/423 ,  H01L21/285 ,  H01L29/40 ,  H01L21/3213 ,  H01L29/49

CPC classification number: H01L29/785 ,  H01L29/42372 ,  H01L21/28556 ,  H01L29/401 ,  H01L21/32134 ,  H01L29/4966

Abstract: The present disclosure describes structure and method of a fin field-effect transistor (finFET) device. The finFET device includes: a substrate, a fin over the substrate, and a gate structure over the fin. The gate structure includes a work-function metal (WFM) layer over an inner sidewall of the gate structure. A topmost surface of the WFM layer is lower than a top surface of the gate structure. The gate structure also includes a filler gate metal layer over the topmost surface of the WFM layer. A top surface of the filler gate metal layer is substantially co-planar with the top surface of the gate structure. The gate structure further includes a self-assembled monolayer (SAM) between the filler gate metal layer and the WFM layer.

公开(公告)号：US11557512B2

公开(公告)日：2023-01-17

申请号：US17120668

申请日：2020-12-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu Shih Wang ,  Shian Wei Mao ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/00

Abstract: In one exemplary aspect, a method comprises providing a semiconductor structure having a substrate, one or more first dielectric layers over the substrate, a first metal plug in the one or more first dielectric layers, and one or more second dielectric layers over the one or more first dielectric layers and the first metal plug. The method further comprises etching a via hole into the one or more second dielectric layers to expose the first metal plug, etching a top surface of the first metal plug to create a recess thereon, and applying a metal corrosion protectant comprising a metal corrosion inhibitor to the top surface of the first metal plug.

公开(公告)号：US20220359741A1

公开(公告)日：2022-11-10

申请号：US17814865

申请日：2022-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd,

Inventor： Jian-Jou Lian ,  Chun-Neng Lin ,  Chieh-Wei Chen ,  Tzu-Ang Chiang ,  Ming-Hsi Yeh

IPC: H01L29/78 ,  H01L29/66 ,  H01L21/8238 ,  H01L27/092

Abstract: A method of forming a semiconductor device includes surrounding a dummy gate disposed over a fin with a dielectric material; forming a gate trench in the dielectric material by removing the dummy gate and by removing upper portions of a first gate spacer disposed along sidewalls of the dummy gate, the gate trench comprising a lower trench between remaining lower portions of the first gate spacer and comprising an upper trench above the lower trench; forming a gate dielectric layer, a work function layer and a glue layer successively in the gate trench; removing the glue layer and the work function layer from the upper trench; filling the gate trench with a gate electrode material after the removing; and removing the gate electrode material from the upper trench, remaining portions of the gate electrode material forming a gate electrode.