Abstract:
A bimetallic bond layer (26, 28) for a thermal barrier coating or TBC (30) on a superalloy substrate (22) for a high temperature environment. An interlayer (26) is applied on the substrate. A bond coat (28) comprising a CoNiCrAlY or NiCoCrAlY alloy is applied on the interlayer. A ceramic TBC (30) such as 8YSZ is applied on the bond coat. The interlayer (26) is an alloy that is compatible with the substrate and the bond coat, and that blocks or delays diffusion of aluminum from the bond coat into the substrate at high operating temperatures. This preserves aluminum in the bond coat that maintains a beneficial alumina scale (29) between the bond coat and the TBC. This delays spalling of the TBC, and lengthens the coating and component life.
Abstract:
A process for manufacturing a device adapted for exposure to high temperatures. A support structure for retaining a ceramic insulating material on a substrate is formed by the deposition of a support structure material through a patterned masking material. The support structure can define cells into which the ceramic insulating material is deposited following removal of the masking material. The support structure may be a composite metal-ceramic material having either discreet layers or a graded composition deposited by an electro-deposition process followed by a heat treatment to form a solid state diffusion bond with the substrate. The ceramic filler material may be deposited by the electrophoretic deposition of ceramic particles coated with a bonding material that is subsequently heated to oxidize and to bond the particles together. The support structure may be formed with inclined walls in order to improve its resistance to foreign object impact damage.
Abstract:
A combustion catalyst coating (36) applied to the surface of a ceramic thermal barrier coating (34) which is supported by a metal substrate (32). The microstructure of the thermal barrier coating surface provides the necessary turbulent flow and surface area for interaction of the catalyst and a fuel-air mixture in a catalytic combustor of a gas turbine engine. The temperature gradient developed across the thermal barrier coating protects the underlying metal substrate from a high temperature combustion process occurring at the catalyst surface. The thermal barrier coating deposition process may be controlled to form a microstructure having at least one feature suitable to interdict a flow of fuel-air mixture and cause the flow to become more turbulent than if such feature did not exist.
Abstract:
A thermal barrier coating capable of being used in an electrode discharge machining process. The thermal barrier coating has an increased electrical conductivity, thereby permitting the coating to be used in an electrode discharge machining process. The electrical conductivity of the TBC may be increased by mixing graphite and/or another electrically-conductive polymer into the TBC. Alternatively, the TBC may be coated with graphite and/or another electrically-conductive polymer. In either instance, EDM is then used to form a cooling hole and then the remaining electrically conductive material is burned out. In another embodiment, the TBC may be made using an electrically conductive thermal barrier material, and then use EDM to form cooling holes or other forms in a turbine or other substrate.
Abstract:
The present invention is directed to a composition curable by radiation having a wavelength of 300 nm or more, a method of producing a coated substrate using such composition and the coated product so-produced. More particularly, the composition of the present invention comprises A) from about 1 to about 99% by weight of an unsaturated polymer or oligomer, B) from about 1 to about 99% by weight of an unsaturated epoxy acrylate, C) one or more photoinitiators, and, optionally, D) one or more solvents.
Abstract:
The present invention is directed to a composition curable by radiation having a wavelength of 300 nm or more, a method of producing a coated substrate using such composition and the coated product so-produced. More particularly, the composition of the present invention comprises A) from about 1 to about 99% by weight of a specific aqueous polyurethane dispersion having a solids content of from about 20 to about 50% by weight, B) from about 1 to about 99% by weight of an aqueous polyester acrylate/urethane dispersion having a solids content of from about 20 to about 60% by weight, C) one or more photoinitiators, and D) water or a mixture of water and solvent
Abstract:
A smart component for use in various operating environments such as a casing of a combustion turbine. The component may have a substrate, a sensor connected with the substrate for sensing a condition of the component within the casing during operation of the combustion turbine and a connector attached to the substrate and in communication with the sensor for routing a data signal from the sensor to a termination location. The component may include a transmitter in communication with the connector for wirelessly transmitting the data signal outside the casing. A transceiver may be located outside the casing for receiving the data signal and transmitting it to a processing module for developing information with respect to a condition of the component or a coating deposited on the component.
Abstract:
The present invention is directed to a non-aqueous composition curable by UV radiation broadly comprising a mixture of two UV curable urethane acrylates. The invention is also directed to a coating process using such composition. One of the urethane acrylates is the reaction product of an isocyanate and a specific OH functional lactone ester (meth)acrylate. The other urethane acrylate is the reaction product of an isocyanate and a specific hydroxy functional (meth)acrylate.
Abstract:
An uninterruptible power supply is disclosed that includes a digital controller comprising a plurality of microprocessors. These microprocessors are programmed and arranged to provide various control features heretofore unavailable using analog controllers of the prior art.
Abstract:
A solid isocyanate-based composition having a glass transition temperature of at least 30° C. is produced by at least partially blocking the isocyanate groups of a polyisocyanate with a compound corresponding to the specified Formula I. This blocked isocyanate composition is useful in the production of powder coatings which are capable of being cured at temperatures of from 80 to 220° C.