Abstract:
Components for, and assembly of, a thermally assisted recording device involve a laser mounted to a recording head slider. The output from the laser is directed into an optical waveguide, which delivers the laser light to the media to be written. Several challenges with thermally assisted recording are enabled by the use of a laser carrier, which holds and protects the small, relatively fragile laser and serves as a partial heat sink for the power generated by the laser. The laser, carrier and slider are bonded and can be interconnected as a unit to a suspension constituent to a hard disk drive (HDD) device.
Abstract:
A film comprising fullerene molecules or their derivatives, preferably C.sub.60 or C.sub.70 fullerene molecules, is used as a lubricating film between two bearing surfaces. In a particular embodiment, a data recording disk file with the film deposited on the disk surface has improved properties of static friction and wear resistance at the head-disk interface.
Abstract:
An electrophotographic printing process enables a two-color printer having only binary printing capability to produce high-quality monochrome grey-scale output having, for example, up to 100 grey levels in a 3.times.3 super-pixel through the use of a second toner comprising a mixture of opaque black, opaque white, and clear toner. A layer of the second toner is applied so as to overlie the first toner layer on the substrate, the first toner comprising black toner. The composition of the second toner may be, for example, 9 percent opaque black toner, 9 percent opaque white toner, and 82 percent clear toner. Another embodiment extends this concept to the high-quality, enhanced grey-scale printing of a color other than black. In another embodiment, the layer of the second toner is comprised of a mixture of equal amounts of opaque black toner and opaque white toner and is applied so as to overlie the first toner layer on the substrate, the first toner layer comprised of black toner having a charge-to-mass ratio in the range of 2 to 10 times less than the second toner. This embodiment is also extended to high-quality, enhanced grey-scale printing of a color other than black. The use of these concepts is also extended to a full-color printer, in which each color is printed using enhanced grey-scale.
Abstract:
A semiconductor chip carrying integrated circuits has lead lines terminating in conductive terminal pads exposed to the exterior through openings in a passivation layer. The pads include pedestals or bumps extending up from them. Each of the pedestals includes a thin metallic adhesion layer deposited on the pad. A thick metallic layer of aluminum or an alloy of aluminum is deposited upon said thin metallic adhesion layer. The thick metallic layer includes at least one metal selected from the group consisting of aluminum, aluminum plus a small percentage of Cu, Ni, Si, or Fe. Several other alternative metals can be added to aluminum to form an alloy. The thick metallic layer forms the bulk of the height of the pedestal. An adhesion layer is deposited on the bump of aluminum composed of a thin film of titanium or chromium. A barrier layer is deposited on the adhesion layer composed of copper, nickel, platinum, palladium or cobalt. A noble metal consisting of gold, palladium, or platinum is deposited on the barrier layer. In a variation of the top surface, a thick cap of a reworkable bonding metal is deposited above the metallic bump as the top surface of said bump. The bump can be composed of a number of metals such as gold, copper, nickel and aluminum in this case with aluminum being preferred. In place of the adhesion and barrier metals one can employ a layer of titanium nitride deposited on said thick layer of metal.
Abstract:
A contact member for thermocompression bonding in integrated circuit packaging has on a conductor end a uniform texture deformable layer with a hardness value in the range of that of soft gold which is approximately 90 on the Knoop scale and with a rough surface morphology having ridges with approximately 1 micrometer modulation frequency and a depth between ridges of from 1/4 to 1/2 that of the average integrated circuit pad. The deformable layer is produced by plating gold in a strong electronegative plating bath within a range of 0.03 to 0.05 mA/sq.cm. current density. Plating apparatus, for plating different areas, with different electronegative conditions, with separate independently powered anodes, is provided.
Abstract:
A system and method for dynamically controlling the position of a hard drive head is disclosed. The system includes a hard drive slider comprising a first substrate, a second substrate coupled to the first substrate wherein the second substrate comprises a plurality of flexures wherein at least one of the flexures is responsive to an applied current, the flexure expanding in response to the current; and a third substrate coupled to the second substrate comprising vias to provide said current to the flexure. Embodiments of the invention can be used in contact and non contact recording situations and for absorbing mechanical vibrations.
Abstract:
A lapping plate has photolithographically defined patterns that are electroplated to produce lands with well-defined channels. By choosing a particular geometry, the retention force is significantly reduced over prior art options, while still retaining a high land area fraction. In some versions, the material is electroplated onto sufficiently thin substrates to allow conformation to a curved vacuum chuck. This configuration provides a very large reduction in retraction force when compared to smooth, flat lapping plates. In addition, the substrate used to form the lapping plate has reduced thickness, and a vacuum chuck is used to pull the thin, flat lapping plate against it to define the curvature. This allows the lapping plate to be charged by a flat charging ring. The substrate used is typically glass and has been sputter-metallized on both sides. The resist is then patterned, leaving an exposed pattern in the metallization on both sides.
Abstract:
A system for testing chips uses a patterned tape having a patterned array of cantilevered contact leads. The tape serves as an interface between the chip under test and a testing unit by providing conductive leads from the I/O terminals on the chip to an off-chip measuring system. The leads on the array may have balls, tips or other shapes on the end to provide contact with the terminals and compensate for height differences. The tape is a single frame or has a series of arrays each positioned around an opening where the chip will be located when a particular pattern is positioned over that chip for test. The pattern on the tape may be the same array or a different array. The tape is indexed to a new pattern when the old one is damaged or no longer needed. Alignment with the chip is by optical sensing and physical pin movement. The tape may have a flap protruding into an aperture and deflectable to provide for planar contact of the leads to the device under test.
Abstract:
A contact member for thermocompression bonding in integrated circuit packaging has on a conductor end a uniform texture deformable layer with a hardness value in the range of that of soft gold which is approximately 90 on the Knoop scale and with a rough surface morphology having ridges with approximately 1 micrometer modulation frequency and a depth between ridges of from 1/4 to 1/2 that of the average integrated circuit pad. The deformable layer is produced by plating gold in a strong electronegative plating bath within a range of 0.03 to 0.05 mA/sq.cm. current density. Plating apparatus, for plating different areas, with different electronegative conditions, with separatre independently powered anodes, is provided.
Abstract:
Electronic device packaging structures useful for electrically interconnecting an electronic device to a substrate. The structure contains at least two metallization layers with dielectric layers between adjacent to metallization layers. The dielectric layers can have variable thickness. Beam leads can project inwardly in cantilevered fashion over a central aperture through the dielectric layers. The inner ends of the beam leads lie substantially in one plane and can be bonded to contact pads on integrated circuit electronic devices. Beam leads can project outwardly from the metallization layers over outer edges of the dielectric layers for bonding to contact pads on a substrate. Signal leads on metallization layers can be symmetrically arranged between ground and voltage leads to provide optimal impedance properties. These structures are useful for tape automated bonding applications.