摘要:
A process for molding dimensionally accurate plastic articles using a low pressure injection molding technique. The process utilizes a two-piece silicone rubber mold having a cavity representative of the shape of the article to be molded. The mold is substantially encased on all sides in a rigid mold box to prevent deformation of the cavity during the molding process (10). The mold box and the encased mold are placed in a vacuum chamber, and a vacuum is drawn on the chamber to evacuate the cavity (20). A predetermined amount of a reactive mixture is simultaneously mixed and injected under pressure into the mold to form the plastic article (30). The amount of material injected is sufficient to fill the cavity but not sufficient to distort the cavity. The chamber is vented (40) and the mold is removed from the mold box (50). The mold is flexed in order to remove the plastic article from the mold (60).
摘要:
A solderless electrical interconnection is made using electrically conductive hook fasteners (15) that are embedded in a substrate (12). The upper part (20) of the fastener is exposed on the top side of the substrate, the central part (22) is embedded within the substrate itself, and the lower or hook portion (17) of the fastener protrudes from the bottom side of the substrate. Electrically conductive pathways (30), defined on the top side of the substrate, make contact with the exposed upper part of the hook fastener. The electrically conductive runners on the top side have a continuous signal path through the substrate to the bottom side of the substrate via the electrically conductive hook fastener. The hook fastener (15) is engaged to electrically conductive loop fasteners (60) on a second substrate (70) in order to create a solderless electrical interconnection and mechanical interlocking between the two substrates.
摘要:
A process for designing and optimally fabricating a plastic object begins by creating a surface model (215) of the object on a digital computer. The surface model contains information about the exterior of the product. A set of constraints (222) that are based on physical attributes of the product and resources available to make the product is defined, and is used to determine an optimum path (223) through a set of manufacturing processes (230) by selecting certain of those processes. A precedence relationship between the selected processes creates a set of interconnected activities. The surface model is processed (224) to convert the databank supporting the model to information that is usable by the selected processes, and this information is sent to the selected processes. Each process performs an activity in accordance with the defined precedence relationship, so that an output of the last one of the selected processes is the plastic object (235). Techniques such as surface modeling, solids modeling, stereolithography, CNC machining, and RIM molding are linked together and a common database is used to create a process of rapidly realizing a product.
摘要:
The invention provides a device for generating energy, utilizing a fuel cell. Air is freely guided to the fuel cell, while a fuel gas is provided to the fuel cell from a pressurized fuel supply via a regulator. The portable power supply is most applicable to use with handheld electric devices, and contains a fuel storage means (110) for storing a supply of fuel, a fuel delivery means (120) connected to the fuel storage means, an energy conversion device (140) connected to the fuel delivery means for converting the fuel to electricity. The fuel storage means, the fuel delivery means, and the energy conversion device are all contained in a volume less than 500 cubic centimeters.
摘要:
A one-way optical communication system adapted for vehicular use. A light-readable indicia (35) is embedded in a window or mounted on an exterior portion of a moving motor vehicle (10). The indicia (15) is transparent to visible light and is reflective to infrared or ultraviolet light, making it generally invisible to the unaided human eye. A beam (30) of infrared or ultraviolet light located in a fixed position remote from the moving vehicle illuminates the indicia and portions of the beam are reflected from the illuminated indicia in a representative pattern. The reflected beam is detected by a fixed sensor (25), which provides an electrical signal. The signal is analyzed to determine the identity of the motor vehicle.
摘要:
An adhesive material 220 including a fluxing agent and metal particles 240 is applied to either a substrate 200 having a metallization pattern 210 or an electrical component 230. The component 230 is positioned on the substrate 210 and heated. During the heating step, the fluxing agent promotes adhesion of the metal particles 240 to the substrate metallization pattern 210 and the component, and the adhesive material 220 is cured, to mechanically interconnect and encapsulate the substrate 210 and the component 230.
摘要:
An antenna (100) includes a radiating element (202) covered with a protective jacket having at least one pocket selectively located therein. The at least one pocket (102) is filled with a material (105) having an absorptive index substantially higher than the index of the protective jacket (102). This material imposes substantial restriction to the free radiation of radio frequency energy. Conversely, the remainder of the jacket (102) with no pockets provides for the unrestricted radiation of the radio frequency energy therethrough. As a result the antenna (100) directionally radiates energy without the use of reflectors or additional radiating elements.
摘要:
A multipoint electrical interconnection (10) provides a plurality of electrical pathways between electrically conductive hooks (15) on a substrate (12) and an electrical component (50). A plurality of electrically conductive hooks generally formed in the shape of a `J` have a head portion (20) affixed to the substrate such that a hook portion (17) protrudes above the substrate. An electrically conductive portion of a component is disposed against the substrate such that it contacts at least three of the electrically conductive hooks and deforms the hooks. The deformed hooks provide a spring force to effect a multipoint electrical connection.
摘要:
An adaptable mold assembly (10) consists of two mold bases (100, 102). One or both of the mold bases has at least one interchangeable portion (104, 105) removably mounted on the mold base, whose function is to actuate in a direction different from the draw direction. The interchangeable portion is typically used to facilitate the removal of the molded part from the mold, and often functions as a mold slide or pull. The ability to interchange and reconfigure the mold base reduces tooling costs and adds design flexibility to the tool. In another embodiment of the invention, the function of the interchangeable portion (106) is to provide process monitoring, process control or process optimization.
摘要:
An encapsulated electronic package (10) is made by bonding one or more semiconductor devices or integrated circuits (16) to a printed circuit board with an adhesive (14), and covering with a glob top encapsulant (15). The printed circuit board has a metal circuit pattern (12) on one side, and, optionally, solder pads (27) on the second side. The glob top encapsulant covers the integrated circuit, portions of the metal circuit pattern, and portions of the printed circuit board surface. The printed circuit board, the adhesive, and the encapsulant are all made from the same type of resin. In the preferred embodiment of the invention, the resin used to make the printed circuit board, the adhesive, and the encapsulant is an organosilicon polymer comprised substantially of alternating polycyclic hydrocarbon residues and cyclic polysiloxane or siloxysilane residues linked through carbon-silicon bonds.