公开(公告)号：US20180250915A1

公开(公告)日：2018-09-06

申请号：US15758146

申请日：2015-11-04

申请人： HEWLETT-PACKARD DEVELOPMENT COMPANY, LP.

发明人： KUAN-TING WU ,  CHIEN-LUNG YANG ,  CHENG-FENG LIAO

IPC分类号： B32B15/088 ,  B21D26/021 ,  B21D26/055 ,  B21D26/059 ,  B29C70/86 ,  B32B1/02 ,  B32B15/082 ,  B32B15/09 ,  B32B15/14 ,  B32B15/20 ,  B32B27/28 ,  B32B27/30 ,  B32B27/34 ,  B32B27/36 ,  B32B3/28 ,  B32B7/12 ,  B32B37/10

CPC分类号： B32B15/088 ,  B21D26/021 ,  B21D26/055 ,  B21D26/059 ,  B29C70/088 ,  B29C70/86 ,  B29K2705/00 ,  B32B1/02 ,  B32B3/28 ,  B32B7/12 ,  B32B15/08 ,  B32B15/082 ,  B32B15/09 ,  B32B15/14 ,  B32B15/20 ,  B32B27/286 ,  B32B27/288 ,  B32B27/302 ,  B32B27/308 ,  B32B27/34 ,  B32B27/365 ,  B32B37/10 ,  B32B37/12 ,  B32B38/1866 ,  B32B2037/1223 ,  B32B2250/02 ,  B32B2250/40 ,  B32B2255/06 ,  B32B2255/10 ,  B32B2255/26 ,  B32B2260/021 ,  B32B2260/046 ,  B32B2262/106 ,  B32B2305/22 ,  B32B2307/50 ,  B32B2309/02 ,  B32B2309/12 ,  B32B2311/00 ,  B32B2311/18 ,  B32B2311/24 ,  B32B2313/04

摘要： Examples of forming metal composites are described herein. In an example, a metal sheet is formed into a predetermined shape using superplastic thermal forming technique. Further, a carbon fiber-reinforced polymer sheet is shaped into the predetermined shape by thermal forming. The metal sheet and the carbon fiber-reinforced polymer sheet are coupled by applying an adhesive between the metal sheet and the carbon fiber-reinforced polymer sheet, to form a metal composite.

公开(公告)号：US20170050229A1

公开(公告)日：2017-02-23

申请号：US14827711

申请日：2015-08-17

申请人： The Boeing Company

发明人： Marc R. Matsen ,  David S. Nansen ,  Lee C. Firth ,  Gregory A. Foltz

IPC分类号： B21D26/031 ,  B21D37/16 ,  H05B6/10 ,  B21D26/029

CPC分类号： B21D26/031 ,  B21D26/029 ,  B21D26/055 ,  B21D26/059 ,  B21D37/16 ,  B21D47/02 ,  B21D47/04 ,  B32B15/01 ,  B32B15/011 ,  H05B6/105

摘要： An apparatus for forming a panel, including a first face sheet, a second face sheet and a core sheet between the first face sheet and the second face sheet, may include a molding tool defining a forming cavity shaped to correspond to the panel, a heating system positioned adjacent to the forming cavity and configured to heat the forming cavity, and a pressurization system configured to pressurize a cavity volume between the tool and the panel and pressurize a panel volume between the first face sheet and the second face sheet.

摘要翻译： 一种用于形成面板的装置，包括在第一面板和第二面板之间的第一面板，第二面板和芯板，可以包括限定成形为对应于面板的成形腔的模制工具，加热 系统定位成邻近成形腔并被配置为加热成形腔;以及加压系统，其构造成对工具和面板之间的空腔体积加压并对第一面板和第二面板之间的面板容积加压。

公开(公告)号：US20150102128A1

公开(公告)日：2015-04-16

申请号：US14511767

申请日：2014-10-10

申请人： Hamilton Sundstrand Corporation

发明人： Alan R. Douglas

IPC分类号： F02K1/70 ,  B23K31/02 ,  B23K1/00 ,  F02C7/20

CPC分类号： B23K1/0018 ,  B21D26/021 ,  B21D26/051 ,  B21D26/055 ,  B21D26/059 ,  B21D47/00 ,  B21D47/04 ,  B21D53/92 ,  B23K31/02 ,  F02K1/54 ,  F05D2230/232 ,  F05D2230/236 ,  F05D2230/237 ,  F05D2300/133 ,  Y02T50/672

摘要： Aspects of the disclosure are directed to a bonding of a first skin and a second skin to a core material, coupling a sheet to the first skin to form with the first skin an enclosure containing the second skin and the core material, exposing the first skin, the second skin, and the core material to heat, and based on the exposition of heat, applying pressure via the enclosure to the first skin to cause the first skin to deform and expand to a shape of a die.

摘要翻译： 本公开的方面涉及将第一皮肤和第二皮肤结合到芯材料，将片材连接到第一皮肤以与第一皮肤形成包含第二皮肤和芯材料的外壳，暴露第一皮肤 ，第二皮肤和芯材加热，并且基于曝光，通过外壳将压力施加到第一皮肤，以使第一皮肤变形并膨胀成模具的形状。

公开(公告)号：US08162202B2

公开(公告)日：2012-04-24

申请号：US13102483

申请日：2011-05-06

申请人： Richard G. Milburn

发明人： Richard G. Milburn

IPC分类号： B23K20/00 ,  B23K20/02

CPC分类号： B21D26/021 ,  B21D26/055 ,  B21D26/059 ,  B21D53/78 ,  B23K20/02 ,  B23K20/18 ,  B23K2101/001 ,  B23P15/04

摘要： In a method of manufacturing an article (28) by diffusion bonding and superplastic forming stop off material (122) is applied to prevent diffusion bonding in a predetermined pattern on a first surface (106) of a first metal workpiece (100) and the predetermined pattern is spaced from the edges of the first surface (106) of the first metal workpiece (100). Stop off material (124) to prevent diffusion bonding is applied in a predetermined position on the first surface (106) of the first metal workpiece (100) and the predetermined position extends from the predetermined pattern of stop of material (122) on the first surface (106) of the first metal workpiece (100) towards one edge of the first surface (106) of the first metal workpiece (100). A recess (130, 132) is provided in a second predetermined position on the second surface (108) of the first metal workpiece (100) or a fourth surface (112) of a second metal workpiece (102), the recess (130,132) extends towards the same edge of the first metal workpiece (100) or a corresponding edge of the second metal workpiece (102). The first and second metal workpieces (100, 102) are diffusion bonded together. During superplastic forming the recess (130, 132) and the stop off material (124) in the predetermined position define an inflation passage (148) for superplastic forming of the metal workpieces (100, 102) to a hollow article (28).

摘要翻译： 在通过扩散接合制造制品（28）的方法中，施加超塑性成形材料（122）以防止在第一金属工件（100）的第一表面（106）上以预定图案扩散接合，并且预定 图案与第一金属工件（100）的第一表面（106）的边缘间隔开。 停止材料（124）以防止在第一金属工件（100）的第一表面（106）上的预定位置施加扩散接合，并且预定位置从预定的材料（122）停止模式延伸到第一 第一金属工件（100）的表面（106）朝向第一金属工件（100）的第一表面（106）的一个边缘。 在第一金属工件（100）的第二表面（108）或第二金属工件（102）的第四表面（112）上的第二预定位置设置有凹部（130,132），凹部（130,132） 延伸到第一金属工件（100）的相同边缘或第二金属工件（102）的对应边缘。 第一和第二金属工件（100,102）被扩散接合在一起。 在超塑性成形期间，在预定位置的凹槽（130,132）和止挡材料（124）限定用于超塑性成型到中空制品（28）的金属工件（100,102）的充气通道（148）。

公开(公告)号：US20110297734A1

公开(公告)日：2011-12-08

申请号：US13102483

申请日：2011-05-06

申请人： Richard G. MILBURN

发明人： Richard G. MILBURN

IPC分类号： B23K31/02

CPC分类号： B21D26/021 ,  B21D26/055 ,  B21D26/059 ,  B21D53/78 ,  B23K20/02 ,  B23K20/18 ,  B23K2101/001 ,  B23P15/04

摘要： In a method of manufacturing an article (28) by diffusion bonding and superplastic forming stop off material (122) is applied to prevent diffusion bonding in a predetermined pattern on a first surface (106) of a first metal workpiece (100) and the predetermined pattern is spaced from the edges of the first surface (106) of the first metal workpiece (100). Stop off material (124) to prevent diffusion bonding is applied in a predetermined position on the first surface (106) of the first metal workpiece (100) and the predetermined position extends from the predetermined pattern of stop of material (122) on the first surface (106) of the first metal workpiece (100) towards one edge of the first surface (106) of the first metal workpiece (100). A recess (130, 132) is provided in a second predetermined position on the second surface (108) of the first metal workpiece (100) or a fourth surface (112) of a second metal workpiece (102), the recess (130,132) extends towards the same edge of the first metal workpiece (100) or a corresponding edge of the second metal workpiece (102). The first and second metal workpieces (100, 102) are diffusion bonded together. During superplastic forming the recess (130, 132) and the stop off material (124) in the predetermined position define an inflation passage (148) for superplastic forming of the metal workpieces (100, 102) to a hollow article (28).

摘要翻译： 在通过扩散接合制造制品（28）的方法中，施加超塑性成形材料（122）以防止在第一金属工件（100）的第一表面（106）上以预定图案扩散接合，并且预定 图案与第一金属工件（100）的第一表面（106）的边缘间隔开。 停止材料（124）以防止在第一金属工件（100）的第一表面（106）上的预定位置施加扩散接合，并且预定位置从预定的材料（122）停止模式延伸到第一 第一金属工件（100）的表面（106）朝向第一金属工件（100）的第一表面（106）的一个边缘。 在第一金属工件（100）的第二表面（108）或第二金属工件（102）的第四表面（112）上的第二预定位置设置有凹部（130,132），凹部（130,132） 延伸到第一金属工件（100）的相同边缘或第二金属工件（102）的对应边缘。 第一和第二金属工件（100,102）被扩散接合在一起。 在超塑性成形期间，在预定位置的凹槽（130,132）和止挡材料（124）限定用于超塑性成型到中空制品（28）的金属工件（100,102）的充气通道（148）。

公开(公告)号：US07861489B2

公开(公告)日：2011-01-04

申请号：US12464402

申请日：2009-05-12

申请人： Kazuto Ueno ,  Hajime Minagawa ,  Shinji Ooe ,  Kazuhiro Mitamura ,  Satoru Majima ,  Takashi Haraoka ,  Masaaki Yoshitome ,  Hideto Kanafusa ,  Tomoaki Watari ,  Tomoyuki Hirota

发明人： Kazuto Ueno ,  Hajime Minagawa ,  Shinji Ooe ,  Kazuhiro Mitamura ,  Satoru Majima ,  Takashi Haraoka ,  Masaaki Yoshitome ,  Hideto Kanafusa ,  Tomoaki Watari ,  Tomoyuki Hirota

IPC分类号： E04H1/00

CPC分类号： B21D26/059 ,  B21D47/00 ,  B21D47/01 ,  B23K26/244 ,  B23K33/004 ,  B23K2101/12 ,  Y10T29/49622

摘要： A preform having edges overlapped and jointed, two outer members for forming outer surfaces of a hydroformed product, and reinforcement members for forming reinforcement ribs that divide a hollow cross section of the hydroformed product, including a joint formed by, when more than three sheet materials for forming the outer members and the reinforcement members are overlapped together, welding a first sheet material on a surface of the overlapped sheet materials to a second sheet material positioned inside the first sheet material, and a space disposed and aligned with a joint plane between the second sheet material and a third sheet material located inside the second sheet material during the welding process.

摘要翻译： 具有重叠和接合的边缘的预成型件，用于形成液压成型产品的外表面的两个外部构件和用于形成加强肋的加强构件，所述加强肋用于形成加强肋，所述加强肋用于分隔所述液压成形产品的中空横截面，包括当多于三个片材 为了形成外部构件和加强构件重叠在一起，将重叠片材的表面上的第一片材​​焊接到位于第一片材内部的第二片材，以及与第一片材之间的接合面对准的空间 第二片材和位于第二片材内的第三片材。

公开(公告)号：US07048175B2

公开(公告)日：2006-05-23

申请号：US10781419

申请日：2004-02-18

申请人： Max R. Runyan

发明人： Max R. Runyan

IPC分类号： B23K31/02

CPC分类号： B23K20/1265 ,  B21D26/055 ,  B21D26/059 ,  B21D47/00 ,  B21D53/045 ,  B23K20/122 ,  B23K2101/02 ,  B23K2101/045

摘要： Expanded structural assemblies and preforms and methods therefor are provided. Each preform can include at least two structural members in a stacked relationship, defining cells that can be inflated to expand the preform. Elongate members can be disposed between the structural members along the cells to define passages through which fluid can be received during expanding. Further, the structural members of the preform can be connected by friction stir weld joints, some of which can extend only partially through the preform so that the preform defines cells that can be expanded. More than one adjacent friction stir weld joint can be disposed between adjacent cells of the preform to define multiple-pass friction stir weld joints.

摘要翻译： 提供了扩展的结构组件和预成型件及其方法。 每个预成型件可以包括至少两个层叠关系的结构构件，限定可膨胀以扩大预制件的孔。 细长构件可以沿着单元布置在结构构件之间，以限定在扩张期间能够接收流体的通道。 此外，预成型件的结构构件可以通过摩擦搅拌焊接接头连接，其中一些可以仅部分地延伸通过预成型件，使得预制件限定可扩展的电池。 可以将多于一个相邻的摩擦搅拌焊接接头设置在预成型件的相邻单元之间以限定多通摩擦搅拌焊接接头。

公开(公告)号：US06832501B2

公开(公告)日：2004-12-21

申请号：US10240427

申请日：2002-09-30

申请人： Tino Gruszka ,  Franz-Josef Lenze

发明人： Tino Gruszka ,  Franz-Josef Lenze

IPC分类号： B21D2604

CPC分类号： B21D26/021 ,  B21D22/205 ,  B21D22/26 ,  B21D26/059 ,  Y10T29/49805

摘要： The invention is for a method to produce components from a blank made of deep-drawable material using a free-flowing action medium. The method consists in clamping the blank in a forming device in which the action medium applies a pressure to the blank, preforming the blank be elevating the pressure exercised by the action medium in restricted areas of the blank and finish forming the preformed blank with a forming tool.

摘要翻译： 本发明涉及一种使用自由流动动作介质从由深拉伸材料制成的坯料制造组件的方法。 该方法包括将坯料夹持在成形装置中，其中作用介质向坯料施加压力，预成型坯料将坯料的限制区域中的作用介质施加的压力提高到坯料的成形预成型坯料 工具。

公开(公告)号：US20040094244A1

公开(公告)日：2004-05-20

申请号：US10613642

申请日：2003-07-03

申请人： Hot Metal Gas Forming Intellectual Property, Inc., a Michigan corporation

发明人： William C. Dykstra ,  George D. Pfaffmann ,  Xin Wu

IPC分类号： C21D009/08

CPC分类号： A61F13/15203 ,  A61F2013/1539 ,  B21D26/033 ,  B21D26/039 ,  B21D26/041 ,  B21D26/043 ,  B21D26/045 ,  B21D26/055 ,  B21D26/059 ,  B21D37/16 ,  B21D53/88 ,  Y10S72/709 ,  Y10T29/49805

摘要： A method of forming an elongated tubular blank into a tubular structural component having a predetermined outer configuration, the method comprising: providing a shape imparting shell formed from a low permeability, rigid material which includes an inner surface defining the predetermined shape, plugging the open ends of the tubular blank, placing the plugged blank into the shell, and forming the tubular blank into the tubular component by inductively heating axial portions of the blank by axially spaced conductors adjacent the shell while or before forcing gas at a high pressure into the plugged blank until the blank conforms to at least a portion of the inner surface of the shell to form the structural component.

摘要翻译： 一种将细长管状坯料形成为具有预定外部构型的管状结构部件的方法，所述方法包括：提供由低渗透刚性材料形成的形状赋予壳体，所述形状赋予壳体包括限定所述预定形状的内表面， 的管状坯料，将堵塞的坯料放入壳体中，并且通过在迫使气体高压进入堵塞空白期间或之前通过与壳体相邻的轴向间隔开的导体感应加热空腔的轴向部分而将管状坯料形成管状部件 直到坯料符合壳体的内表面的至少一部分以形成结构部件。

公开(公告)号：US06679417B2

公开(公告)日：2004-01-20

申请号：US09876892

申请日：2001-06-07

申请人： Lawrence M. Dziadosz ,  Clarence W. Fulton

发明人： Lawrence M. Dziadosz ,  Clarence W. Fulton

IPC分类号： B23K3102

CPC分类号： B21D26/021 ,  B21D22/00 ,  B21D26/031 ,  B21D26/059 ,  B21D53/045 ,  B23K20/04 ,  B23K20/18 ,  C22F1/04 ,  C22F1/047

摘要： An efficient and effective process for manufacturing of hardened aluminum components is achieved by coordinating the material preparation steps with the forming steps. The resulting product is a hardened aluminum component with desirable strength characteristics. The process includes initial heating of sheet material in order to prepare it for further processing. The sheet material is then quenched to promote appropriate material conditioning. A product forming sub-process is then undertaken in a relatively short period of time following the quenching. The product forming is done while the material is in a relatively ductile condition, thus easing forming operations, and avoiding product spring-back problems. Lastly, the component is naturally aged, to provide the final hardening operations. The resulting product has very desirable strength characteristics, due to the combined forming and hardening process.

摘要翻译： 通过将材料制备步骤与成形步骤协调来实现用于制造硬化铝部件的有效和有效的方法。 所得产品是具有所需强度特性的硬化铝组分。 该方法包括片材的初始加热，以便制备其用于进一步的加工。 然后将片材淬火以促进适当的材料调节。 然后在骤冷后的相对短的时间内进行产物形成子方法。 在材料处于相对延性的状态下进行产品成型，从而缓和成形操作，避免产品弹回问题。 最后，组件自然老化，以提供最终的硬化操作。 由于组合的成形和硬化过程，所得产品具有非常理想的强度特性。