摘要:
Within examples, a method of manufacturing a double-walled titanium conduit is described. Example methods include stitch welding multiple concentric sheets to form a stitch layer, providing the stitch layer between an inner wall and an outer wall of the double-walled titanium conduit, circumferentially seam welding the inner wall and the outer wall to the stitch layer to create a welded assembly, die forming the welded assembly at temperature and pressure to form inner structures between the multiple concentric sheets according to stitch welding lines and to enable a diffusion bond process among the inner wall, the stitch layer, and the outer wall, and removing the double-walled titanium conduit from the die.
摘要:
A method for manufacturing a hollow hydro-formed product using a multi-tube assembly is provided, which comprises the steps of: (a) stably placing a multi-tube assembly in a Die, the hollow inner tube having fluid channel holes radially formed therethrough; (b) injecting fluid into the inner periphery of the inner tube; (c) applying fluid pressure to the inner periphery of the outer tube by the fluid while the fluid is discharged through the fluid channel holes of the inner tube; and (d) obtaining a formed product having an intended outer peripheral shape completed according to diameter-enlargement and plastic deformation of the outer tube. The inner periphery of the outer tube is pressed and hydro-formed by discharging the fluid through the fluid channel holes of the inner tube formed through the inner tube of the multi-tube assembly.
摘要:
A double walled pipe elbow with an intermediate space between an inner pipe and an outer pipe is formed by joining the ends of a straight inner pipe and a straight outer pipe. The two pipes are bent into a desired shape and then placed in a shaping recess in a shaping tool. Seal plugs are placed at the opposite ends of the pipe elbow. In the sealed condition, a pressurized medium is supplied through at least one end seal plug into the inner pipe and between the inner and the outer pipe for expanding the outer pipe into surface contact with the shaping recess.
摘要:
A fabricated camshaft having individual lobes mounted on tubular collars that are in turn mounted on an internal tubular member that is expanded between the collars to form bearing journals for the camshaft.
摘要:
A method of incremental autofrettage is taught herein, whereby the cycle life of a metal liner in a pressure vessel is increased. This method serves to increase the yield strength of the metal liner through sequential work hardening due to repeated autofrettage at increasing pressures. By incrementally increasing the internal pressure used in the autofrettage process, the compressive stresses at an inner surface of the metal liner may be controlled so that post-pressurization buckling does not occur, yet the yield strength of the metal liner is substantially increased. The higher compressive stresses in the metal liner mean that higher Maximum Expected Operating Pressures (MEOPs) may be used without detracting from the cycle life of the metal liner, or alternatively, for lower pressures, a longer metal liner cycle life may be obtained. Either internal or external pressures may be used, generated by a pressure source, or a suitable die.
摘要:
Disclosed are a double water pipe manufactured via hydroforming and a method of manufacturing the same via hydroforming. The method includes (a) inserting an inner pipe into an outer pipe made of steel, the inner pipe being made of a corrosion resistant material selected from among stainless steel, titanium and aluminum, and having a smaller outer diameter than an inner diameter of the outer pipe; (b) placing the outer pipe on a die unit and sealing opposite ends of the die unit with sealing members each having a through-hole connected to a fluid supply unit for supplying a fluid to the inner pipe; (c) supplying the fluid to the inner pipe to perform plastic expansion of the inner pipe and elastic expansion of the outer pipe; and (d) discharging the fluid from the inner pipe to allow frictional coupling between the inner pipe and the outer pipe through elastic restoration of the outer pipe.
摘要:
A method for manufacture of a compressor housing which is resistant to a titanium fire (burning titanium). A circular blank made of steel, or steel alloy, or superalloy which is incombustible in the presence of a titanium fire is hydroformed against a circular blank made from titanium or titanium alloy.
摘要:
A roll-over protective structure for a frame structure of a cab assembly including an outer tube and an inner tube disposed within the outer tube at a pre-determined location to define a composite tube. The composite tube has an upright support with an end portion, and a transverse support connecting the upright support to define a curved corner. Further, the composite tube may have a U-shaped configuration. The composite tube may be further shaped through a hydroforming process to achieve a desired cross-section at the pre-determined location. For example, the curved corner may have a first cross-section, and the end portion may have a second cross-section.
摘要:
To produce an elongate hollow metal body with a cross-sectional contour varying in the longitudinal direction by the internal high-pressure forming process in an internal high-pressure forming press, a sheet-metal blank composed of two blank parts of identical area is first produced, each part having, apart from additional joining-area parts provided in the region of the longitudinal edges, in the longitudinal direction at least the length of the longitudinal hollow body and in the transverse direction at most half the length of the respective cross-sectional contour. Subsequently, the two blank parts are laid one on top of the other and are joined together, in particular welded, in the region of the joining-area parts. Thereafter, the sheet-metal blank is expanded by introducing a pressure medium between the two blank parts held within a tool consisting of two dies. The tool is so shaped that, when it is closed onto the blank, it produces a curved shape in the blank, with the result that the hollow body produced by expansion is curved and can have a cross-sectional contour which varies along its length.
摘要:
A method and apparatus capable of forming a dual tube conduit having a predetermined outer tube dimension, a predetermined inner tube dimension, and a predetermined gap between the tubes. A dual tube workpiece may be initially bent in one or more zones to a desired nonlinear configuration, the inner and outer tubes are hydroform expanded simultaneously to obtain the selected inner tube dimension, and the outer tube is then hydroform expanded to the desired outer tube dimension and to the desired gap therebetween, while the inner tube is held constant.