Abstract:
A materials processing system comprises a thermal processing chamber and a broadband microwave power source. The power source includes an ovenized small-signal RF circuit, a high power microwave amplifier, and forward and reflected power detectors separated from one another by an isolator. The power detectors are also preferably ovenized. A control system provides control signals to the thermally stabilized VCO and VCA in the small-signal circuit to control output power based on detected forward power compared to demanded forward power. The system may be run in either open-loop or closed-loop modes.
Abstract:
An apparatus for thermal treatment of coatings on substrates includes a microwave applicator cavity; a microwave power supply to deliver power to the cavity; a thermally insulated microwave-transparent compartment within the cavity, large enough to contain the coated substrate while occupying no more than 50% of the total volume of the cavity; a means of supporting the coated substrate within the compartment; an adjustable IR heating source in the compartment and facing the substrate so that a selected amount of IR heating may be applied to the substrate; and, a non-contacting temperature measurement device to measure the temperature of the coating. Related methods for using the apparatus to process different kinds of films are also disclosed.
Abstract:
A hybrid contact lens comprises a central zone (362) comprising a substantially rigid, gas permeable material having a DK of at least 30 (x10 -11 ), a relatively soft peripheral zone (364) and an intermediate zone (366) comprising a film or coating that is created around the central zone, and then cured. The film facilitates chemical bonding between the central zone and the peripheral zone, and also provides a protective barrier to prevent modification of the physical characteristics of the central zone. The film may be created by soaking the central zone in a chemical solution for a predetermined amount of time. Methods of manufacturing such a hybrid contact lens are also provided.
Abstract:
The present invention provides a contact lens (10) comprising a central portion including an optical zone (15), a peripheral portion surrounding the central portion (20) and at least two areas of unequal size (25, 30) located on the peripheral portion, wherein the areas of unequal size have a thickness that is less than a thickness of the peripheral portion. According to some embodiments, the contact lens comprises a hybrid contact lens having a substantially rigid center portion and a substantially flexible peripheral portion.
Abstract:
The bonding of components (12a, 12b) is facilitated by a conductive pattern (10) which generates heat upon being irradiated with microwave or RF energy. The electrically conductive pattern is positioned on a first component surface and a curable resin (16) having adhesive properties is applied thereto. A second component surface is placed in contacting relation with the resin and the conductive pattern is irradiated with microwave or RF energy to facilitate curing wherein the components are bonded together along the pattern. The conductive pattern can be utilized without adhesive resin wherein heat generated via the application of microwave or RF energy causes components to fuse together. The conductive pattern (6) can be enveloped by polymeric material, wherein the polymeric material becomes the adhesive for bonding components when microwave or RF energy is applied.
Abstract:
A method for densifying thermoplastics, particularly polyimides, for use in conjunction with electronic circuits while producing improved physical properties and a high degree of crystallinity, involves variable frequency microwave (VFM) processing at temperatures typically 100°C below the glass transition temperature or lower, for times of about 50 to 100 minutes. It is particularly applicable to polymers based on BPDA-PPD, but may also be generally applied to other intentionally designed polyimide structures with the same features. The invention enables the creation of layered structures involving integrated circuits with small feature sizes and overcoatings of polymers with high T g and other desirable properties.
Abstract:
Systems and methods for monitoring workpiece and workpiece material characteristics using microwave energy are disclosed. A system comprises a chamber (40), including means for generating variable frequency microwave energy (20); means for positioning a workpiece (45) within the chamber; means for subjecting the workpiece to a plurality of different microwave frequencies; and means for monitoring characteristics of the workpiece. One or more characteristics of a workpiece, or workpiece material, may be monitored by positioning the workpiece within a chamber having means for generating variable frequency microwave energy; subjecting the workpiece to microwave irradiation at a plurality of frequencies; detecting power reflection for each one of the plurality of microwave frequencies to provide power reflection data; and comparing the power reflection data to a predetermined set of power reflection data. The result of signature analysis can be coupled with a product process controller to achieve a real-time feedback control on monitoring and adjusting of process parameters.
Abstract:
Conductive traces and patterns of same are used to bond components together via electromagnetic radiation. Each conductive trace is configured to resonate and heat up when irradiated with electromagnetic radiation, such as microwave energy and/or RF energy, having a wavelength that is about 2.3 times the length of the conductive trace. The conductive traces may be arranged in a pattern to uniformly heat a target area of a substrate or other component to a selected temperature when irradiated with electromagnetic radiation.
Abstract:
In this embodiment of the present invention, increasing the surface area between the rigid and soft leans components increases bonding strength between the two materials and minimizes leans breakage, or failure. Another advantage of this embodiment is that it provides a smooth transition between the rigid or hard, and soft materials. An interface, or junction (75) between the hard, or substantially rigid lens material (65), and the soft lens material (70) is illustrated.
Abstract:
Systems and methods of surface mounting microelectronic components to rapidly produce microelectronic assemblies having reduced residual stresses therein are disclosed. A microelectronic component (30) is conductively secured to a substrate surface (32), and a portion of the component (30) and the substrate surface (32) adjacent the component is encapsulated with a curable resin (36). The curable resin (36) is swept with one or more ranges of microwave frequencies (40) to rapidly and selectively cure the resin and produce a microelectronic assembly having reduced residual stresses therein.