公开(公告)号：US10593782B2

公开(公告)日：2020-03-17

申请号：US16056934

申请日：2018-08-07

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC.

Inventor： Cheng Chi ,  Fee Li Lie ,  Chi-Chun Liu ,  Ruilong Xie

IPC: H01L21/033 ,  H01L29/66 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/78 ,  H01L29/06 ,  H01L21/3105 ,  H01L21/3065 ,  H01L21/308 ,  H01L29/08 ,  H01L29/16 ,  H01L29/161 ,  H01L29/22 ,  H01L29/49 ,  H01L29/51

Abstract: A method for fabricating a semiconductor device comprises forming a first hardmask, a planarizing layer, and a second hardmask on a substrate. Removing portions of the second hardmask and forming alternating blocks of a first material and a second material over the second hardmask. The blocks of the second material are removed to expose portions of the planarizing layer. Exposed portions of the planarizing layer and the first hardmask are removed to expose portions of the first hardmask. Portions of the first hardmask and portions of the substrate are removed to form a first fin and a second fin. Portions of the substrate are removed to further increase the height of the first fin and substantially remove the second fin. A gate stack is formed over a channel region of the first fin.

公开(公告)号：US20190123167A1

公开(公告)日：2019-04-25

申请号：US16216356

申请日：2018-12-11

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES Inc.

Inventor： Cheng Chi ,  Ruilong Xie

IPC: H01L29/66 ,  H01L27/092 ,  H01L21/8238 ,  H01L21/285 ,  H01L21/3105 ,  H01L29/06

Abstract: A method is presented for forming equal thickness gate spacers for a CMOS (complementary metal oxide semiconductor) device, the method includes forming a PFET (p-type field effect transistor) device and an NFET (n-type field effect transistor) device each including gate masks formed over dummy gates, forming PFET epi growth regions between the dummy gates of the PFET device, forming NFET epi growth regions between the dummy gates of the NFET device, depositing a nitride liner and an oxide over the PFET and NFET epi growth regions, the nitride liner and oxide extending up to the gate masks, and removing the dummy gates and the gate masks to form HKMGs (high-k metal gates) between the PFET and NFET epi growth regions.

公开(公告)号：US20180315821A1

公开(公告)日：2018-11-01

申请号：US15581053

申请日：2017-04-28

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Hao Tang ,  Cheng Chi ,  Daniel Chanemougame ,  Lars W. Liebmann ,  Mark V. Raymond

IPC: H01L29/417 ,  H01L21/768 ,  H01L29/66 ,  H01L21/285 ,  H01L23/535 ,  H01L29/78 ,  H01L29/45

Abstract: One illustrative method disclosed includes, among other things, forming a conductive source/drain metallization structure adjacent a gate, forming a gate contact opening that exposes at least a portion of a front face of the conductive source/drain metallization structure and a portion of an upper surface of a gate structure of the gate. In this example, the method further includes forming an internal insulating spacer within the gate contact opening that is positioned on and in contact with the exposed portion of the front face, wherein the spacer leaves at least a portion of the upper surface of the gate structure exposed, and forming a conductive gate contact structure (CB) in the conductive gate contact opening.

公开(公告)号：US20180005901A1

公开(公告)日：2018-01-04

申请号：US15196371

申请日：2016-06-29

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GlobalFoundries, Inc.

Inventor： Cheng Chi ,  Ruilong Xie

IPC: H01L21/8238 ,  H01L23/522 ,  H01L29/417 ,  H01L23/528 ,  H01L23/485 ,  H01L21/311 ,  H01L29/66 ,  H01L27/12

CPC classification number: H01L23/5226 ,  H01L21/31111 ,  H01L21/76802 ,  H01L21/76834 ,  H01L21/76897 ,  H01L21/823814 ,  H01L21/823821 ,  H01L21/823828 ,  H01L21/823871 ,  H01L21/823878 ,  H01L23/4855 ,  H01L23/5283 ,  H01L27/1211 ,  H01L29/41791 ,  H01L29/66545

Abstract: A method for forming a semiconductor device comprises forming a gate stack on a channel region of a semiconductor, forming a source/drain region adjacent to the channel region, depositing a first insulator layer over the source/drain region, and removing a portion of the first insulator layer to form a first cavity that exposes a portion of the source/drain region. A first conductive material is deposited in the first cavity, and a conductive extension is formed from the first conductive material over the first insulator layer. A protective layer is deposited over the extension and a second insulator layer is deposited over the protective layer. A portion of the second insulator layer is removed to form a second cavity that exposes the protective layer, and an exposed portion of the protective layer is removed to expose a portion of the extension. A second conductive material is deposited in the second cavity.

公开(公告)号：US20170294347A1

公开(公告)日：2017-10-12

申请号：US15096818

申请日：2016-04-12

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc.

Inventor： Cheng Chi ,  Ruilong Xie

IPC: H01L21/768 ,  H01L29/45 ,  H01L29/417 ,  H01L29/06 ,  H01L23/528 ,  H01L23/522 ,  H01L23/532 ,  H01L21/8234 ,  H01L27/088

CPC classification number: H01L21/76897 ,  H01L21/76802 ,  H01L21/76877 ,  H01L21/823475 ,  H01L23/5226 ,  H01L23/53209 ,  H01L23/53228 ,  H01L23/53257 ,  H01L27/0886 ,  H01L29/0649 ,  H01L29/41766 ,  H01L29/45

Abstract: Techniques relate to contacts for semiconductors. First gate contacts are formed on top of first gates, second gate contacts are on second gates, and terminal contacts are on silicide contacts. First gate contacts and terminal contacts are recessed to form a metal layer on top. Second gate contacts are recessed to be separately on each of the second gates. Filling material is formed on top of the recessed second gate contacts and metal layer. An upper layer is on top of the filling material. First metal vias are formed through filling and upper layers down to metal layer over first gate contacts. Second metal vias are formed through filling and upper layers down to metal layer over terminal contacts. Third metal vias are formed through filling and upper layers down to recessed second gate contacts over second gates. Third metal vias are taller than first.

公开(公告)号：US20160358820A1

公开(公告)日：2016-12-08

申请号：US15239178

申请日：2016-08-17

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES, INC. ,  STMicroelectronics, Inc.

Inventor： Shyng-Tsong Chen ,  Cheng Chi ,  Chi-Chun Liu ,  Sylvie M. Mignot ,  Yann A. Mignot ,  Hosadurga K. Shobha ,  Terry A. Spooner ,  Wenhui Wang ,  Yongan Xu

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/528 ,  H01L23/532

CPC classification number: H01L21/76897 ,  H01L21/76802 ,  H01L21/76811 ,  H01L21/76816 ,  H01L21/76829 ,  H01L21/76834 ,  H01L21/76885 ,  H01L23/485 ,  H01L23/5226 ,  H01L23/5283 ,  H01L23/53238 ,  H01L23/53266 ,  H01L23/5329

Abstract: A method of forming a via to an underlying layer of a semiconductor device is provided. The method may include forming a pillar over the underlying layer using a sidewall image transfer process. A dielectric layer is formed over the pillar and the underlying layer; and a via mask patterned over the dielectric layer, the via mask having a mask opening at least partially overlapping the pillar. A via opening is etched in the dielectric layer using the via mask, the mask opening defining a first lateral dimension of the via opening in a first direction and the pillar defining a second lateral dimension of the via opening in a second direction different than the first direction. The via opening is filled with a conductor to form the via. A semiconductor device and via structure are also provided.

Abstract translation: 提供了形成通孔到半导体器件的下层的方法。 该方法可以包括使用侧壁图像转移过程在下层上形成柱。 介电层形成在柱和下层之上; 以及图案化在所述电介质层上的通孔掩模，所述通孔掩模具有至少部分地与所述支柱重叠的掩模开口。 使用通孔掩模在电介质层中蚀刻通孔开口，掩模开口在第一方向上限定通孔开口的第一横向尺寸，并且柱沿不同于第一方向的第二方向限定通孔开口的第二横向尺寸 方向。 通孔开口填充有导体以形成通孔。 还提供了半导体器件和通孔结构。

公开(公告)号：US10727308B2

公开(公告)日：2020-07-28

申请号：US16548335

申请日：2019-08-22

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Hao Tang ,  Cheng Chi ,  Daniel Chanemougame ,  Lars W. Liebmann ,  Mark V. Raymond

IPC: H01L29/417 ,  H01L21/768 ,  H01L29/66 ,  H01L21/285 ,  H01L23/535 ,  H01L29/45 ,  H01L29/08 ,  H01L29/78 ,  H01L29/165

Abstract: One device disclosed herein includes a gate above a semiconductor substrate, the gate comprising a gate structure and a gate cap, and conductive source/drain metallization structures adjacent the gate, each of the conductive source/drain metallization structures having a front face and a recess defined in each of the conductive source/drain metallization structures. In this example, the device further includes a spacer structure comprising recess filling portions that substantially fill the recesses and a portion that extends across a portion of the upper surface of the gate cap, wherein a portion of the gate cap is exposed within the spacer structure, an insulating material within the spacer structure and on the exposed portion of the gate cap, a gate contact opening that exposes a portion of an upper surface of the gate structure, and a conductive gate contact structure in the conductive gate contact opening.

公开(公告)号：US10084068B2

公开(公告)日：2018-09-25

申请号：US15631385

申请日：2017-06-23

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GlobalFoundries, Inc.

Inventor： Cheng Chi ,  Fee Li Lie ,  Chi-Chun Liu ,  Ruilong Xie

IPC: H01L27/088 ,  H01L29/66 ,  H01L29/78 ,  H01L29/06 ,  H01L29/16 ,  H01L29/161 ,  H01L29/22 ,  H01L29/49 ,  H01L29/08 ,  H01L29/51 ,  H01L21/308 ,  H01L21/3065

CPC classification number: H01L29/66795 ,  H01L21/0332 ,  H01L21/0337 ,  H01L21/3065 ,  H01L21/3081 ,  H01L21/3085 ,  H01L21/3086 ,  H01L21/31051 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/0649 ,  H01L29/0653 ,  H01L29/0847 ,  H01L29/16 ,  H01L29/1608 ,  H01L29/161 ,  H01L29/22 ,  H01L29/4966 ,  H01L29/4983 ,  H01L29/517 ,  H01L29/66545 ,  H01L29/7851 ,  H01L29/7853

Abstract: A method for fabricating a semiconductor device comprises forming a first hardmask, a planarizing layer, and a second hardmask on a substrate. Removing portions of the second hardmask and forming alternating blocks of a first material and a second material over the second hardmask. The blocks of the second material are removed to expose portions of the planarizing layer. Exposed portions of the planarizing layer and the first hardmask are removed to expose portions of the first hardmask. Portions of the first hardmask and portions of the substrate are removed to form a first fin and a second fin. Portions of the substrate are removed to further increase the height of the first fin and substantially remove the second fin. A gate stack is formed over a channel region of the first fin.

公开(公告)号：US09536750B1

公开(公告)日：2017-01-03

申请号：US14870932

申请日：2015-09-30

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc.

Inventor： Cheng Chi ,  Fee Li Lie ,  Chi-Chun Liu ,  Ruilong Xie

IPC: H01L21/308 ,  H01L21/311 ,  H01L27/088 ,  H01L29/06 ,  H01L21/8234

CPC classification number: H01L21/3086 ,  H01L21/0271 ,  H01L21/0337 ,  H01L21/3081 ,  H01L21/31144 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/0603 ,  H01L29/0692

Abstract: A method of making a semiconductor device includes disposing a first hard mask (HM), amorphous silicon, and second HM on a substrate; disposing oxide and neutral layers on the second HM; removing a portion of the oxide and neutral layers to expose a portion of the second HM; forming a guiding pattern by selectively backfilling with a polymer; forming a self-assembled block copolymer (BCP) on the guiding pattern; removing a portion of the BCP to form an etch template; transferring the pattern from said template into the substrate and forming uniform silicon fin arrays with two types of HM stacks with different materials and heights; gap-filling with oxide followed by planarization; selectively removing and replacing the taller HM stack with a third HM material; planarizing the surface and exposing both HM stacks; and selectively removing the shorter HM stack and the silicon fins underneath.

Abstract translation: 制造半导体器件的方法包括在衬底上设置第一硬掩模（HM），非晶硅和第二HM; 在第二HM上设置氧化物和中性层; 去除所述氧化物和中性层的一部分以暴露所述第二HM的一部分; 通过选择性地回填聚合物形成引导图案; 在引导图案上形成自组装嵌段共聚物（BCP）; 去除BCP的一部分以形成蚀刻模板; 将图案从所述模板转移到衬底中并且形成具有不同材料和高度的两种类型的HM堆叠的均匀硅片阵列; 填充氧化物，然后平坦化; 用第三HM材料选择性地去除和更换较高的HM堆叠; 平坦化表面并暴露两个HM堆叠; 并选择性地去除下面的较短的HM堆叠和硅片。

公开(公告)号：US09490168B1

公开(公告)日：2016-11-08

申请号：US14710894

申请日：2015-05-13

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES, INC. ,  STMicroelectronics, Inc.

Inventor： Shyng-Tsong Chen ,  Cheng Chi ,  Chi-Chun Liu ,  Sylvie M. Mignot ,  Yann A. Mignot ,  Hosadurga K. Shobha ,  Terry A. Spooner ,  Wenhui Wang ,  Yongan Xu

IPC: H01L21/28 ,  H01L21/768 ,  H01L23/535 ,  H01L23/528

CPC classification number: H01L21/76897 ,  H01L21/76802 ,  H01L21/76811 ,  H01L21/76816 ,  H01L21/76829 ,  H01L21/76834 ,  H01L21/76885 ,  H01L23/485 ,  H01L23/5226 ,  H01L23/5283 ,  H01L23/53238 ,  H01L23/53266 ,  H01L23/5329

Abstract: A method of forming a via to an underlying layer of a semiconductor device is provided. The method may include forming a pillar over the underlying layer using a sidewall image transfer process. A dielectric layer is formed over the pillar and the underlying layer; and a via mask patterned over the dielectric layer, the via mask having a mask opening at least partially overlapping the pillar. A via opening is etched in the dielectric layer using the via mask, the mask opening defining a first lateral dimension of the via opening in a first direction and the pillar defining a second lateral dimension of the via opening in a second direction different than the first direction. The via opening is filled with a conductor to form the via. A semiconductor device and via structure are also provided.

Abstract translation: 提供了形成通孔到半导体器件的下层的方法。 该方法可以包括使用侧壁图像转移过程在下层上形成柱。 介电层形成在柱和下层之上; 以及图案化在所述电介质层上的通孔掩模，所述通孔掩模具有至少部分地与所述支柱重叠的掩模开口。 使用通孔掩模在电介质层中蚀刻通孔开口，掩模开口在第一方向上限定通孔开口的第一横向尺寸，并且柱沿不同于第一方向的第二方向限定通孔开口的第二横向尺寸 方向。 通孔开口填充有导体以形成通孔。 还提供了半导体器件和通孔结构。