Abstract:
A battery module including a first positive terminal, a second positive terminal, a ground terminal, a power conversion circuit, and a power assembly. The power assembly includes a plurality of battery cells coupled in series and disposed in a stacked orientation relative to each other and configured to output a first voltage between the first positive terminal and the ground terminal. The power conversion circuit is electrically coupled to the power assembly and configured to receive the first voltage as an input and to output a second voltage different from the first voltage. The second positive terminal is electrically coupled to the power conversion circuit to receive the second voltage from the power conversion circuit.
Abstract:
A battery module includes a power assembly including a first battery cell and a second battery cell in a stacked orientation relative to each other. The first battery cell includes a first tab electrode extending therefrom, and the second battery cell includes a second tab electrode extending therefrom. The battery module also includes an interconnect assembly configured to facilitate electrically coupling the first tab electrode with the second tab electrode. The interconnect assembly includes a roller housing structure about which the first and second tab electrodes at least partially conform such that the first and second tab electrodes are positioned in an opening defined by the roller housing structure. The interconnect assembly also includes a roller disposed in the opening of the roller housing structure such that the first and second tab electrodes are secured in electrical communication.
Abstract:
A system includes a battery module having a heat sink outer wall feature and a plurality of battery cells. The battery module also includes a plurality of internal heat fins interleaved with the plurality of battery cells, wherein each of the plurality of internal heat fins is in thermal communication with at least one of the plurality of battery cells and in thermal communication with the heat sink outer wall feature. The battery module further includes a plurality of phase change material (PCM) layers interleaved with the plurality of battery cells, wherein each of the plurality of PCM layers is configured to be in thermal communication with at least one of the plurality of battery cells and in thermal communication with at least one of the plurality of internal heat fins.
Abstract:
A battery cell assembly for use in a battery module including a battery cell that includes a positive electrode and a negative electrode and a rigid frame coupled to the battery cell. The rigid frame includes a first frame connector and a second frame connector. The frame is configured to facilitate electrical coupling of the positive electrode of the battery cell with the first frame connector, and to facilitate electrical coupling of the negative electrode of the battery cell with the second frame connector. The first and second frame connectors are configured to interface with frame connectors of other battery cell assemblies to facilitate physical and electrical connection of a plurality of battery cell assemblies disposed in a stacked orientation relative to each other.
Abstract:
A system includes a cell interconnect board including a printed circuit board (PCB) disposed proximate a power assembly having a plurality of pouch battery cells, including at least a first battery cell and a second battery cell in a stacked orientation relative to each other. The cell interconnect board includes an interconnect spanning a slot in the cell interconnect board and configured to receive a first tab electrode extending from the first battery cell and a second tab electrode extending from the second battery cell, such that the first and second tab electrodes are in contact with each other. The system also includes a sensor configured to measure a parameter associated with the power assembly.
Abstract:
A remanufactured battery module includes a power assembly having a stack of battery cell assemblies. Each battery cell assembly includes a plurality of layers including a battery cell and a frame supporting the battery cell within the power assembly. The plurality of layers of at least one battery cell assembly includes an internal heat fin having first and second side portions extending beyond respective side edges of the battery cell and the frame. The remanufactured battery module also includes a side assembly in physical contact with the first side portion of the internal heat fin to enable the side assembly to act as a heat sink with respect to the first side portion of the internal heat fin. A layer of the plurality of layers of at least one battery cell assembly is new, and at least a portion of the side assembly is used.
Abstract:
A battery module includes a power assembly including a first battery cell and a second battery cell in a stacked orientation relative to each other. The first battery cell includes a first tab electrode extending therefrom, and the second battery cell includes a second tab electrode extending therefrom. The battery module also includes an interconnect assembly configured to facilitate electrically coupling the first tab electrode with the second tab electrode with the first and second battery cells in the stacked orientation. The interconnect assembly includes a crimping element disposed over the first and second tab electrodes. The crimping element is configured to apply a compressive force to the first and second tab electrodes such that the first and second tab electrodes are secured in electrical communication via direct contact.
Abstract:
A system is provided for monitoring an energy-storing apparatus during a non-operating event of a mechanism that draws energy from the energy-storing apparatus, which includes a plurality of energy-storing cells. The system includes a plurality of sensing units, each of which is coupled to a subset of the plurality of cells and is configured to monitor conditions of the corresponding subset of cells during the non-operating event. The system further includes a wireless communication unit and a power source. The wireless communication unit is coupled to each of the sensing units and configured to communicate a signal indicative of one of the monitored conditions of the corresponding subset of cells to a computing device. The power source provides energy to the sensing units and the wireless communication unit during the non-operating event.
Abstract:
In an embodiment, a system includes a battery module, a battery cell assembly that is a component of the battery module, and a battery cell of the battery cell assembly, wherein the battery cell is configured to generate heat during operation. The battery cell assembly also includes a phase change material (PCM) disposed along a thermal pathway within the battery cell assembly that transfers the heat generated by the battery cell away from the battery cell during operation. The PCM is configured to conduct a first portion of the heat generated by the battery cell during operation. Further, the PCM is configured to absorb a second portion of the heat generated by the battery cell to affect a phase change within at least a portion of the PCM.
Abstract:
A battery module includes a power assembly including a first battery cell and a second battery cell in a stacked orientation relative to each other. The first battery cell includes a first tab electrode extending therefrom, and the second battery cell includes a second tab electrode extending therefrom. The battery module also includes an interconnect assembly configured to facilitate electrically coupling the first tab electrode with the second tab electrode with the first and second battery cells in the stacked orientation. The interconnect assembly includes a crimping element disposed over the first and second tab electrodes. The crimping element is configured to apply a compressive force to the first and second tab electrodes such that the first and second tab electrodes are secured in electrical communication via direct contact.