公开(公告)号：US10211317B1

公开(公告)日：2019-02-19

申请号：US15869349

申请日：2018-01-12

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Yi Qi ,  Xusheng Wu ,  Jianwei Peng ,  Sipeng Gu ,  Hsien-Ching Lo

IPC: H01L29/76 ,  H01L29/66 ,  H01L29/10 ,  H01L29/08 ,  H01L29/06 ,  H01L21/762 ,  H01L21/311 ,  H01L21/02 ,  H01L29/78 ,  H01L21/3105

Abstract: Methods of forming a structure for a vertical-transport field-effect transistor. A semiconductor fin is formed over a sacrificial layer. A support structure is connected with the semiconductor fin. After forming the support structure, the sacrificial layer is removed to form a cavity extending beneath the semiconductor fin. A semiconductor material is epitaxially grown in the cavity to form a source/drain region of the vertical-transport field-effect transistor.

公开(公告)号：US10026818B1

公开(公告)日：2018-07-17

申请号：US15410159

申请日：2017-01-19

Applicant: GLOBALFOUNDRIES INC.

Inventor： Sipeng Gu ,  Xusheng Wu ,  Wenhe Lin ,  Jeffrey Chee

IPC: H01L29/66 ,  H01L29/417 ,  H01L21/321 ,  H01L29/78 ,  H01L29/08 ,  H01L21/265

Abstract: Disclosed are a field effect transistor (FET) and a FET formation method. In the FET, an interlayer dielectric (ILD) layer is positioned laterally adjacent to a sidewall spacer of a replacement metal gate and a cap layer covers the ILD layer, the sidewall spacer and the gate. However, during processing after the gate is formed but before the cap layer is formed, the ILD layer is polished and then recessed such that the top surface of the ILD layer is lower than the top surfaces of the sidewall spacer and the gate. The cap layer is then deposited such that the cap layer is, not only above the top surfaces of the ILD layer, sidewall spacer and gate, but also positioned laterally adjacent to a vertical surface of the sidewall spacer. Recessing the ILD layer prevents shorts between the gate and subsequently formed contacts to the FET source/drain regions.

公开(公告)号：US10014296B1

公开(公告)日：2018-07-03

申请号：US15487636

申请日：2017-04-14

Applicant: GLOBALFOUNDRIES INC.

Inventor： Xinyuan Dou ,  Hong Yu ,  Sipeng Gu ,  Yanzhen Wang

IPC: H01L21/761 ,  H01L29/165 ,  H01L27/088 ,  H01L21/8234 ,  H01L21/02 ,  H01L29/06 ,  H01L29/78 ,  H01L29/66 ,  H01L29/08 ,  H01L21/762

CPC classification number: H01L27/0886 ,  H01L21/02532 ,  H01L21/761 ,  H01L21/76224 ,  H01L21/823418 ,  H01L21/823431 ,  H01L21/823468 ,  H01L21/823475 ,  H01L21/823481 ,  H01L29/0646 ,  H01L29/0649 ,  H01L29/0847 ,  H01L29/165 ,  H01L29/66545 ,  H01L29/66636 ,  H01L29/66795 ,  H01L29/7848 ,  H01L29/7851

Abstract: Disclosed is a method of forming a semiconductor structure that includes one or more fin-type field effect transistors (FINFETs) and single-diffusion break (SDB) type isolation regions that are within a semiconductor fin and that define the active device region(s) for the FINFET(s). The isolation regions are formed so that they include a semiconductor liner. The semiconductor liner ensures that, when a source/drain recess is formed immediately adjacent to the isolation region, the bottom and opposing sides of the source/drain recess will have semiconductor surfaces onto which epitaxial semiconductor material for a source/drain region is grown. As a result, the angle of the top surface of the source/drain region relative to the top surface of the semiconductor fin is minimized. Thus, the risk that a subsequently formed source/drain contact will not reach the source/drain region is also minimized. Also disclosed is a semiconductor structure formed according to the method.

公开(公告)号：US09666476B2

公开(公告)日：2017-05-30

申请号：US14969154

申请日：2015-12-15

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Xiang Hu ,  Yuping Ren ,  Duohui Bei ,  Sipeng Gu ,  Huang Liu

IPC: H01L21/768 ,  H01L21/033 ,  H01L23/538 ,  H01L21/311 ,  H01L21/02 ,  H01L21/308 ,  H01L23/522

CPC classification number: H01L21/76816 ,  H01L21/02063 ,  H01L21/0332 ,  H01L21/0337 ,  H01L21/0338 ,  H01L21/3088 ,  H01L21/31144 ,  H01L21/76802 ,  H01L21/76805 ,  H01L21/76807 ,  H01L21/7681 ,  H01L21/76811 ,  H01L21/76813 ,  H01L21/76831 ,  H01L23/5226 ,  H01L23/5384 ,  H01L2924/0002 ,  H01L2924/00

Abstract: Methods are provided for dimension-controlled via formation over a circuit structure, including over multiple adjacent conductive structures. The method(s) includes, for instance, providing a patterned multi-layer stack structure above the circuit structure, the stack structure including at least one layer, and a pattern transfer layer above the at least one layer, the pattern transfer layer being patterned with at least one via opening; providing a sidewall spacer layer within the at least one via opening to form at least one dimension-controlled via opening; and etching through the at least one layer of the stack structure using the at least one dimension-controlled via opening to facilitate providing the via(s) over the circuit structure. In one implementation, the stack structure includes a trench-opening within a patterned hard mask layer disposed between a dielectric layer and a planarization layer, and the via(s) is partially self-aligned to the trench.

公开(公告)号：US09281249B2

公开(公告)日：2016-03-08

申请号：US14155504

申请日：2014-01-15

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Alok Vaid ,  Abner Bello ,  Sipeng Gu ,  Lokesh Subramany ,  Xiang Hu ,  Akshey Sehgal

IPC: H01L21/66 ,  G01B11/02 ,  G01B11/06 ,  G03F7/20 ,  G01N21/21

CPC classification number: H01L22/12 ,  G01B11/02 ,  G01B11/0633 ,  G01B11/065 ,  G01B2210/56 ,  G01N21/211 ,  G03F7/70616 ,  G03F7/70625

Abstract: Measurement of thickness of layers of a circuit structure is obtained, where the thickness of the layers is measured using an optical critical dimension (OCD) measurement technique, and the layers includes a high-k layer and an interfacial layer. Measurement of thickness of the high-k layer is separately obtained, where the thickness of the high-k layer is measured using a separate measurement technique from the OCD measurement technique. The separate measurement technique provides greater decoupling, as compared to the OCD measurement technique, of a signal for thickness of the high-k layer from a signal for thickness of the interfacial layer of the layers. Characteristics of the circuit structure, such as a thickness of the interfacial layer, are ascertained using, in part, the separately obtained thickness measurement of the high-k layer.

Abstract translation: 获得电路结构层的厚度的测量，其中使用光学临界尺寸（OCD）测量技术测量层的厚度，并且层包括高k层和界面层。 分别获得高k层的厚度的测量，其中使用来自OCD测量技术的单独的测量技术来测量高k层的厚度。 与OCD测量技术相比，单独的测量技术提供了来自层的界面层厚度的信号的高k层厚度的信号的更大的去耦。 电路结构的特性，如界面层的厚度，部分使用单独获得的高k层的厚度测量来确定。

公开(公告)号：US09129905B2

公开(公告)日：2015-09-08

申请号：US14070624

申请日：2013-11-04

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Xiang Hu ,  Lokesh Subramany ,  Alok Vaid ,  Sipeng Gu ,  Akshey Sehgal

IPC: H01L21/308 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L23/544 ,  H01L21/3083 ,  H01L21/3086 ,  H01L22/30 ,  H01L27/0886 ,  H01L29/0692 ,  H01L29/16 ,  H01L29/66795 ,  H01L29/785 ,  H01L29/7851 ,  H01L2924/0002 ,  H01L2924/00

Abstract: Approaches for providing a planar metrology pad adjacent a set of fins of a fin field effect transistor (FinFET) device are disclosed. A previously deposited amorphous carbon layer can be removed from over a mandrel that has been previously formed on a subset of a substrate, such as using a photoresist. A pad hardmask can be formed over the mandrel on the subset of the substrate. This formation results in the subset of the substrate having the pad hardmask covering the mandrel thereon and the remainder of the substrate having the amorphous carbon layer covering the mandrel thereon. This amorphous carbon layer can be removed from over the mandrel on the remainder of the substrate, allowing a set of fins to be formed therein while the amorphous carbon layer keeps the set of fins from being formed in the portion of the substrate that it covers.

Abstract translation: 公开了一种用于提供与翅片场效应晶体管（FinFET）器件的一组翅片相邻的平面计量垫的方法。 先前沉积的非晶碳层可以从预先形成在基底的子集上的心轴上去除，例如使用光致抗蚀剂。 衬垫硬掩模可以在衬底的子集上的心轴上形成。 这种形成导致衬底的子集具有覆盖其上的心轴的衬垫硬掩模，并且具有覆盖其上的心轴的无定形碳层的衬底的其余部分。 该无定形碳层可以在基体的其余部分上从心轴上除去，允许在其中形成一组翅片，而无定形碳层保持该组翅片不会形成在其所覆盖的基底部分中。

公开(公告)号：US09121890B2

公开(公告)日：2015-09-01

申请号：US14067204

申请日：2013-10-30

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Sipeng Gu ,  Xiang Hu ,  Alok Vaid ,  Lokesh Subramany ,  Akshey Sehgal

IPC: H01L21/311 ,  H01L21/302 ,  G01R31/26 ,  H01L27/088 ,  H01L21/8234 ,  H01L21/8238 ,  H01L27/092

CPC classification number: H01L22/30 ,  G01R31/2621 ,  H01L21/823431 ,  H01L21/823821 ,  H01L27/0886 ,  H01L27/0924

Abstract: Approaches for providing a substrate having a planar metrology pad adjacent a set of fins of a fin field effect transistor (FinFET) device are disclosed. Specifically, the FinFET device comprises a finned substrate, and a planar metrology pad formed on the substrate adjacent the fins in a metrology measurement area of the FinFET device. Processing steps include forming a first hardmask over the substrate, forming a photoresist over a portion of the first hardmask in the metrology measurement area of the FinFET device, removing the first hardmask in an area adjacent the metrology measurement area remaining exposed following formation of the photoresist, patterning a set of openings in the substrate to form the set of fins in the FinFET device in the area adjacent the metrology measurement area, depositing an oxide layer over the FinFET device, and planarizing the FinFET device to form the planar metrology pad in the metrology measurement area.

Abstract translation: 公开了一种用于提供具有与翅片场效应晶体管（FinFET）器件的一组翅片相邻的平面度量垫的衬底的方法。 具体地说，FinFET器件包括鳍式衬底和在FinFET器件的度量测量区域中与衬底相邻的衬底上形成的平面度量垫。 处理步骤包括在衬底上形成第一硬掩模，在FinFET器件的测量测量区域中的第一硬掩模的一部分上形成光致抗蚀剂，在形成光致抗蚀剂之后，在与测量测量区域相邻的区域中残留的部分去除第一硬掩模 在衬底中图案化一组开口以在邻近测量测量区域的区域中的FinFET器件中形成一组鳍片，在FinFET器件上沉积氧化物层，以及平坦化FinFET器件，以形成平面度量板 计量测量领域。