Abstract:
The inventions disclosed by this application are for a cladding apparatus, a cladding head, and a method of cladding a relatively planar solid object such as a boiler waterwall. Cladding of non-horizontal surfaces is complicated by the effects of gravity as melted clad material trends to runoff the surface before the cladding material bonds to the appropriate location. The disclosed inventions overcome these limitations by controlling the relative angle of application by either rotating the workpiece or the cladding head through a pre-programmed sequence. Also presented in a compact design for a laser cladding head that facilitates such cladding by minimizing movement of the laser fiber and improves cladding speed over irregular shaped objects.
Abstract:
A system is configured for machining a workpiece of a lattice structure, the system includes an electrode of a lattice structure, an electrolyte supply, and a power supply. The workpiece and the electrode are intertwined with each other and electrically isolated from each other. The electrolyte supply is configured for circulating an electrolyte around and between the workpiece and the electrode. The power supply is configured for applying a voltage between the workpiece and the electrode to facilitate smoothing surfaces of the workpiece.
Abstract:
The present disclosure is directed to methods for joining initially separate members of different metallic materials, e.g., as in joining segments of a multi-segment intravascular guide wire, as well as multi-segment intravascular guide wires so formed. Initially separate members are provided, which members comprise different metallic materials relative to one another (e.g., stainless steel and nitinol). The members are aligned with one another, and a first force is applied to the members while delivering electrical current through the members to solid state weld the separate members to one another. A follow up force that is greater than the first force is applied as solid-state deformation occurs and a weld nugget forms between the members. The weld nugget so formed is thinner and of a larger transverse cross-sectional area than would be produced without application of the follow up force.
Abstract:
Sealed end points and methods of making the same are disclosed. An example method includes disposing a first flange of a lid within a groove of a housing. The groove is defined by first and second walls of the housing and lid. The method also includes means for welding two stationary components while rotating a third component to weld the three components together. The second flange is positioned between the first flange and the first wall. The housing, the lid, and the collar include a thermoplastic material. The method includes securing the housing and the lid relative to one another and spin welding the housing, the lid, and the collar.
Abstract:
In one embodiment, a plasma etching system may include a process gas source, a plasma processing chamber, and a gas supply conduit. A plasma can be formed from a process gas recipe in the plasma processing chamber. The gas supply conduit may include a corrosion resistant layered structure forming an inner recipe contacting surface and an outer environment contacting surface. The corrosion resistant layered structure may include a protective silicon layer, a passivated coupling layer and a stainless steel layer. The inner recipe contacting surface can be formed by the protective silicon layer. The passivated coupling layer can be disposed between the protective silicon layer and the stainless steel layer. The passivated coupling layer can include chrome oxide and iron oxide. The chrome oxide can be more abundant in the passivated coupling layer than the iron oxide.
Abstract:
An object is to provide a structure and a method of joining a nozzle vane and a lever, and a variable geometry turbocharger, capable of reducing breakage of a welded part between a shaft portion of the nozzle vane and the lever during usage of the same by reducing generation of a hot crack in weld metal at the welded part. A joint structure includes: a nozzle vane 2 disposed in an exhaust passage for guiding exhaust gas to a turbine wheel 34 of a variable geometry turbocharger 500, and including a shaft portion 2a; and a lever 1 including a fitting surface 42a fitted with a peripheral surface 72 on one end side of the shaft portion, for transmitting torque to the shaft portion to adjust a vane angle of the nozzle vane. Weld metal 50 at a welded part 40 between the lever and the nozzle vane is formed so that a center position 64 of the weld metal is disposed inside a position 17 of the fitting surface with respect to a radial direction of the shaft portion.
Abstract:
A pulley assembly having a body, a shaft mount and a plurality of bolts is disclosed. The body is aligned to the shaft mount by providing a tight tolerance between a shoulder portion of the bolt and a neck portion of a counter sunk hole formed in the body. Additionally, an outer surface of the body may have a pattern of friction lines or patches formed by fusing particulate matter to the outer surface with heat generated by a laser beam.
Abstract:
A mask tension welding device for welding a mask for thin film deposition on a mask frame, the mask tension welding device including a tension unit to pull the mask in one direction; a pressurizing unit to press the mask to the mask frame, the pressuring unit including an upper housing, a lower housing coupled to the upper housing, a window between the upper housing and the lower housing, a space in the lower housing into which a fluid is injectable, and an inlet and an outlet to provide a passage through which the fluid is injected and discharged; and a laser welding unit to weld the mask and the mask frame to each other.
Abstract:
A metal electrode, current collector, or electrochemical interface is karstified vacuum laser ablation to increase surface area and reduce oxides. The electrode may be coated with a conductive non-oxidizing layer. The current collector may be a foil less than 1 mm, or 0.5 mm thick. The karstified topography is marked by: a microstructure with a maximum peak height minus a maximum profile depth greater than 0.5 μm; a surface roughness, of at least 0.2 μm, and an oxygen at. % of 5 or less, is shown to have advantageous use as a high surface area metallic electrochemical interface. The foil may be composed of Al, Ti, Ni, Cu, stainless steel or an alloy or mixture of one or more of the above, and may have a coating consisting of Ni, Ti, C, any alloy of the above, nickel oxide, titanium dioxide, zinc oxide, indium tin oxide, or a mixture of carbon and any one or more of the above. Karstifying the metal foil, involves retaining the foil within a vacuum chamber; evacuating the chamber to a pressure less than 7×10−3 Pa, and applying a high power laser radiation to the surface, the radiation having an radiance sufficient to ablate the metal, leaving the karstified topography on the metal foil.
Abstract:
A method of additive manufacturing include delivering at least one layer by either depositing a uniform layer of powder on a support and then removing a portion of the layer with a roller with a surface having spatially controlled electrostatic charge, or by depositing powder onto the surface of the roller and moving the roller relative to a support such that the spatially controllable electrostatic charge on the surface of the roller causes transfer of a corresponding portion of the powder from the roller onto the support or an underlying layer.