公开(公告)号：US10431663B2

公开(公告)日：2019-10-01

申请号：US15867036

申请日：2018-01-10

Applicant: GLOBALFOUNDRIES INC.

Inventor： Ruilong Xie ,  Balasubramanian Pranatharthiharan ,  Pietro Montanini ,  Julien Frougier

IPC: H01L27/12 ,  H01L29/423 ,  H01L27/02 ,  H01L29/66 ,  H01L21/306 ,  H01L21/762 ,  H01L21/311 ,  H01L21/3105 ,  H01L21/768 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/78 ,  H01L29/10 ,  H01L29/08 ,  H01L27/088

Abstract: Disclosed are methods for forming an integrated circuit with a nanowire-type field effect transistor and the resulting structure. A sacrificial gate is formed on a multi-layer fin. A sidewall spacer is formed with a gate section on the sacrificial gate and fin sections on exposed portions of the fin. Before or after removal of the exposed portions of the fin, the fins sections of the sidewall spacer are removed or reduced in size without exposing the sacrificial gate. Thus, the areas within which epitaxial source/drain regions are to be formed will not be bound by sidewall spacers. Furthermore, isolation material, which is deposited into these areas prior to epitaxial source/drain region formation and which is used to form isolation elements between the transistor gate and source/drain regions, can be removed without removing the isolation elements. Techniques are also disclosed for simultaneous formation of a nanosheet-type and/or fin-type field effect transistors.

公开(公告)号：US20190214473A1

公开(公告)日：2019-07-11

申请号：US15867036

申请日：2018-01-10

Applicant: GLOBALFOUNDRIES INC.

Inventor： Ruilong Xie ,  Balasubramanian Pranatharthiharan ,  Pietro Montanini ,  Julien Frougier

IPC: H01L29/423 ,  H01L29/66 ,  H01L21/306 ,  H01L21/762 ,  H01L21/311 ,  H01L21/3105 ,  H01L21/768 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/78 ,  H01L29/10 ,  H01L29/08 ,  H01L27/088 ,  H01L27/02

CPC classification number: H01L29/42392 ,  H01L21/30604 ,  H01L21/31053 ,  H01L21/31111 ,  H01L21/76224 ,  H01L21/76897 ,  H01L21/823412 ,  H01L21/823418 ,  H01L21/823431 ,  H01L21/823437 ,  H01L21/823481 ,  H01L27/0207 ,  H01L27/0886 ,  H01L29/0649 ,  H01L29/0673 ,  H01L29/0847 ,  H01L29/1033 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66636 ,  H01L29/66795 ,  H01L29/7851

Abstract: Disclosed are methods for forming an integrated circuit with a nanowire-type field effect transistor and the resulting structure. A sacrificial gate is formed on a multi-layer fin. A sidewall spacer is formed with a gate section on the sacrificial gate and fin sections on exposed portions of the fin. Before or after removal of the exposed portions of the fin, the fins sections of the sidewall spacer are removed or reduced in size without exposing the sacrificial gate. Thus, the areas within which epitaxial source/drain regions are to be formed will not be bound by sidewall spacers. Furthermore, isolation material, which is deposited into these areas prior to epitaxial source/drain region formation and which is used to form isolation elements between the transistor gate and source/drain regions, can be removed without removing the isolation elements. Techniques are also disclosed for simultaneous formation of a nanosheet-type and/or fin-type field effect transistors.

公开(公告)号：US20190027580A1

公开(公告)日：2019-01-24

申请号：US15655547

申请日：2017-07-20

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES Inc. ,  SAMSUNG ELECTRONICS CO., LTD.

Inventor： Su Chen Fan ,  Andrew M. Greene ,  Sean Lian ,  Balasubramanian Pranatharthiharan ,  Mark V. Raymond ,  Ruilong Xie

IPC: H01L29/66 ,  H01L21/033 ,  H01L21/768 ,  H01L21/285

Abstract: Techniques for forming self-aligned contacts by forming gate sidewall spacers and gates before forming the contacts are provided. In one aspect, a method of forming self-aligned contacts includes the steps of: forming multiple gate sidewall spacers on a substrate; burying the gate sidewall spacers in a dielectric; forming gate trenches by selectively removing the dielectric from regions between the gate sidewall spacers in which gates will be formed; forming the gates in the gate trenches; forming contact trenches by selectively removing the dielectric from regions between the gate sidewall spacers in which the self-aligned contacts will be formed; and forming the self-aligned contacts in the contact trenches. A device structure having self-aligned contacts is also provided.

公开(公告)号：US20190013268A1

公开(公告)日：2019-01-10

申请号：US16127645

申请日：2018-09-11

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GlobalFoundries, Inc.

Inventor： Andrew M. Greene ,  Injo Ok ,  Balasubramanian Pranatharthiharan ,  Charan V.V.S. Surisetty ,  Ruilong Xie

IPC: H01L23/528 ,  H01L21/768 ,  H01L29/49 ,  H01L21/283 ,  H01L21/3205 ,  H01L29/66 ,  H01L21/3213 ,  H01L21/306 ,  H01L27/088 ,  H01L29/417 ,  H01L21/8234 ,  H01L29/78

Abstract: A self-aligned interconnect structure includes a fin structure patterned in a substrate; an epitaxial contact disposed over the fin structure; a first metal gate and a second metal gate disposed over and substantially perpendicular to the epitaxial contact, the first metal gate and the second metal gate being substantially parallel to one another; and a metal contact on and in contact with the substrate in a region between the first and second metal gates.

公开(公告)号：US10090202B2

公开(公告)日：2018-10-02

申请号：US15357287

申请日：2016-11-21

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC.

Inventor： Balasubramanian Pranatharthiharan ,  Junli Wang ,  Ruilong Xie

IPC: H01L21/8234 ,  H01L29/66 ,  H01L27/088 ,  H01L29/10 ,  H01L29/08 ,  H01L29/06

Abstract: A method of forming a semiconductor device that includes providing a first set of fin structures having a first pitch, and a second set of fin structure having a second pitch, wherein the second pitch is greater than the first pitch. An epitaxial semiconductor material on the first and second set of fin structures. The epitaxial semiconductor material on the first fin structures is merging epitaxial material and the epitaxial material on the second fin structures is non-merging epitaxial material. A dielectric liner is formed atop the epitaxial semiconductor material that is present on the first and second sets of fin structures. The dielectric liner is removed from a portion of the non-merging epitaxial material that is present on the second set of fin structures. A bridging epitaxial semiconductor material is formed on exposed surfaces of the non-merging epitaxial material.

公开(公告)号：US10083861B2

公开(公告)日：2018-09-25

申请号：US15625360

申请日：2017-06-16

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES Inc.

Inventor： Huiming Bu ,  Andrew M. Greene ,  Balasubramanian Pranatharthiharan ,  Ruilong Xie

IPC: H01L21/768 ,  H01L29/66 ,  H01L21/8234 ,  H01L21/02 ,  H01L27/088 ,  H01L21/311

CPC classification number: H01L21/823475 ,  H01L21/02167 ,  H01L21/0217 ,  H01L21/02274 ,  H01L21/31111 ,  H01L21/32139 ,  H01L21/76802 ,  H01L21/76837 ,  H01L21/823418 ,  H01L21/823425 ,  H01L21/823431 ,  H01L21/823437 ,  H01L27/088 ,  H01L29/41783 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/6656 ,  H01L29/66636 ,  H01L29/66795

Abstract: A method for filling gaps between structures includes forming a plurality of high aspect ratio structures adjacent to one another with gaps, forming a first dielectric layer on tops of the structures and conformally depositing a spacer dielectric layer over the structures. The spacer dielectric layer is removed from horizontal surfaces and a protection layer is conformally deposited over the structures. The gaps are filled with a flowable dielectric, which is recessed to a height along sidewalls of the structures by a selective etch process such that the protection layer protects the spacer dielectric layer on sidewalls of the structures. The first dielectric layer and the spacer dielectric layer are exposed above the height using a higher etch resistance than the protection layer to maintain dimensions of the spacer layer dielectric through the etching processes. The gaps are filled by a high density plasma fill.

公开(公告)号：US20180261507A1

公开(公告)日：2018-09-13

申请号：US15454445

申请日：2017-03-09

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES INC. ,  Lam Research Corporation

Inventor： Georges Jacobi ,  Vimal K. Kamineni ,  Randolph F. Knarr ,  Balasubramanian Pranatharthiharan ,  Muthumanickam Sankarapandian

IPC: H01L21/8234 ,  H01L29/66 ,  H01L29/40 ,  H01L21/28

Abstract: After forming a material stack including a gate dielectric, a work function metal and a cobalt gate electrode in a gate cavity formed by removing a sacrificial gate structure, the cobalt gate electrode is recessed by oxidizing the cobalt gate electrode to provide a cobalt oxide layer on a surface of the cobalt gate electrodes and removing the cobalt oxide layer from the surface of the cobalt gate electrodes by a chemical wet etch. The oxidation and oxide removal steps can be repeated until the cobalt gate electrode is recessed to any desired thickness. The work function metal can be recessed after the recessing of the cobalt gate electrode is completed or during the recessing of the cobalt gate electrode.

公开(公告)号：US09935003B2

公开(公告)日：2018-04-03

申请号：US15426573

申请日：2017-02-07

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES Inc.

Inventor： Huiming Bu ,  Andrew M. Greene ,  Balasubramanian Pranatharthiharan ,  Ruilong Xie

IPC: H01L21/768 ,  H01L21/02 ,  H01L21/311 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/66

CPC classification number: H01L21/823475 ,  H01L21/02167 ,  H01L21/0217 ,  H01L21/02274 ,  H01L21/31111 ,  H01L21/32139 ,  H01L21/76802 ,  H01L21/76837 ,  H01L21/823418 ,  H01L21/823425 ,  H01L21/823431 ,  H01L21/823437 ,  H01L27/088 ,  H01L29/41783 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/6656 ,  H01L29/66636 ,  H01L29/66795

Abstract: A method for filling gaps between structures includes forming a plurality of high aspect ratio structures adjacent to one another with gaps, forming a first dielectric layer on tops of the structures and conformally depositing a spacer dielectric layer over the structures. The spacer dielectric layer is removed from horizontal surfaces and a protection layer is conformally deposited over the structures. The gaps are filled with a flowable dielectric, which is recessed to a height along sidewalls of the structures by a selective etch process such that the protection layer protects the spacer dielectric layer on sidewalls of the structures. The first dielectric layer and the spacer dielectric layer are exposed above the height using a higher etch resistance than the protection layer to maintain dimensions of the spacer layer dielectric through the etching processes. The gaps are filled by a high density plasma fill.

公开(公告)号：US20170365682A1

公开(公告)日：2017-12-21

申请号：US15689565

申请日：2017-08-29

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC.

Inventor： Balasubramanian Pranatharthiharan ,  Junli Wang ,  Ruilong Xie

IPC: H01L29/51 ,  H01L27/088 ,  H01L29/417 ,  H01L29/78

CPC classification number: H01L21/823418 ,  H01L21/823412 ,  H01L21/823425 ,  H01L21/823431 ,  H01L21/823481 ,  H01L21/845 ,  H01L27/0886 ,  H01L27/1211 ,  H01L29/0653 ,  H01L29/0847 ,  H01L29/1037 ,  H01L29/41791 ,  H01L29/511 ,  H01L29/513 ,  H01L29/517 ,  H01L29/66545 ,  H01L29/785

Abstract: A method of forming a semiconductor device that includes providing a first set of fin structures having a first pitch, and a second set of fin structure having a second pitch, wherein the second pitch is greater than the first pitch. An epitaxial semiconductor material on the first and second set of fin structures. The epitaxial semiconductor material on the first fin structures is merging epitaxial material and the epitaxial material on the second fin structures is non-merging epitaxial material. A dielectric liner is formed atop the epitaxial semiconductor material that is present on the first and second sets of fin structures. The dielectric liner is removed from a portion of the non-merging epitaxial material that is present on the second set of fin structures. A bridging epitaxial semiconductor material is formed on exposed surfaces of the non-merging epitaxial material.

公开(公告)号：US09825044B2

公开(公告)日：2017-11-21

申请号：US15289161

申请日：2016-10-08

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc.

Inventor： Balasubramanian Pranatharthiharan ,  Hui Zang

IPC: H01L21/76 ,  H01L27/11 ,  H01L21/02 ,  H01L29/08 ,  H01L29/66 ,  H01L21/8238

CPC classification number: H01L27/1104 ,  H01L21/0217 ,  H01L21/02532 ,  H01L21/02639 ,  H01L21/02642 ,  H01L21/3043 ,  H01L21/324 ,  H01L21/76 ,  H01L21/76224 ,  H01L21/8221 ,  H01L21/823814 ,  H01L21/823821 ,  H01L21/823878 ,  H01L27/0886 ,  H01L27/1116 ,  H01L28/00 ,  H01L29/0649 ,  H01L29/0847 ,  H01L29/16 ,  H01L29/1608 ,  H01L29/6656 ,  H01L29/66795 ,  H01L29/785

Abstract: The method for preventing epitaxial growth in a semiconductor device begins with cutting a set of long fins into a set of fins of a FinFET structure, the set of fins having respective cut faces of a set of cut faces located at respective fin ends of a set of fin ends. A photoresist layer is patterned over the set of fin ends of the set of fins of the FinFET structure. The photoresist pattern over the set of fin ends differs from the photoresist pattern over other areas of the FinFET structure as the photoresist pattern over the set of fin ends protects the first dielectric material at the set of fin ends. A set of dielectric blocks is formed at the set of fin ends, wherein each of the dielectric blocks covers at least one cut face. The set of dielectric blocks prevents epitaxial growth at the set of fin ends in a subsequent epitaxial growth step.