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公开(公告)号:US11813795B2
公开(公告)日:2023-11-14
申请号:US17455495
申请日:2021-11-18
申请人: Carbon, Inc.
IPC分类号: B29C64/30 , B29C64/307 , B29C64/124 , B29C64/188 , B29C71/02 , B29C64/194 , B33Y70/10 , B33Y40/20 , B33Y10/00
CPC分类号: B29C64/30 , B29C64/124 , B29C64/188 , B29C64/194 , B29C64/307 , B29C71/02 , B33Y40/20 , B33Y70/10 , B33Y10/00
摘要: Provided is a method of making a cured object having a surface coating bonded thereto, which may include: providing an intermediate object produced in an additive manufacturing process such as stereolithography by light polymerization of a dual cure resin, the resin comprising a mixture of (i) a light polymerizable first component, and (ii) a second component that is different from the first component; applying a first reactive coating composition to a surface portion of the object to form a first coating thereon; optionally, but in some embodiments preferably, applying a second reactive coating composition to the first coating to form a second coating thereon; and heating the object at (and for) a time and to a temperature sufficient to bond the first coating to the surface portion, and bond the second coating when present to the first coating, and form the cured object having a surface coating bonded thereto.
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92.
公开(公告)号:US20230339184A1
公开(公告)日:2023-10-26
申请号:US18303788
申请日:2023-04-20
申请人: Carbon, Inc.
摘要: A centrifugal separator for separating residual resin from additively manufactured objects, the objects carried on a build surface of a build platform on which the objects were additively manufactured. The separator includes: an outer vessel; a rotor in the vessel, the rotor defining a center axis of rotation; a drive assembly operatively associated with the rotor; and a plurality of build platform mount assemblies operatively associated with the rotor, each mount assembly configured to receive one of the build platforms in (i) a first orientation in which the build surfaces face toward the axis of rotation, and (ii) a second orientation in which the build surfaces face away from the axis of rotation.
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公开(公告)号:US11772324B2
公开(公告)日:2023-10-03
申请号:US17730589
申请日:2022-04-27
申请人: Carbon, Inc.
发明人: Alexander Ermoshkin , David Shirvanyants , Nordstrom Kirk Phelps , Nikita Ermoshkin , Edward T. Samulski , Joseph M. DeSimone
IPC分类号: B29C64/124 , B33Y10/00 , B33Y30/00 , B29C64/393 , B29C64/232 , B29C64/255 , B29C64/264 , B33Y50/02 , B29K105/00
CPC分类号: B29C64/124 , B29C64/232 , B29C64/255 , B29C64/264 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B29K2105/0058
摘要: Described herein are methods, systems and apparatus (including associated control methods, systems and apparatus), for the production of a three-dimensional object by “bottom up” additive manufacturing, in which a carrier is vertically reciprocated with respect to a build surface, to enhance or speed the refilling of the build region with a solidifiable liquid. In preferred (but not necessarily limiting) embodiments, the three-dimensional object is produced from a liquid interface by continuous liquid interface production (i.e., “CLIP”).
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公开(公告)号:US11707893B2
公开(公告)日:2023-07-25
申请号:US17655282
申请日:2022-03-17
申请人: Carbon, Inc.
发明人: Jason P. Rolland , Kai Chen , Justin Poelma , James Goodrich , Robert K. Pinschmidt, Jr. , Joseph M. DeSimone , Lloyd M. Robeson
IPC分类号: C08F2/46 , C08F2/50 , C08G61/04 , B29C64/40 , C08K3/013 , C08K3/01 , B29C64/129 , G03F7/00 , G03F7/027 , G03F7/038 , G03F7/075 , G03F7/38 , B29C64/124 , B29C64/135 , B29C64/386 , C08G18/81 , C08G18/10 , C08G18/76 , C08F220/34 , C08G18/42 , C08F290/06 , C08G18/73 , C08G18/48 , C08G18/24 , C08G18/69 , C08G18/75 , C08F283/00 , C08G18/40 , B29C71/00 , B29C64/286 , B33Y10/00 , B33Y70/00 , B29D11/00 , B29C35/08 , C08K5/00 , C08L75/04 , B33Y80/00 , C09D135/02 , C09D175/04 , C09D175/08 , B29C64/255 , B29C64/106 , B29C64/165 , B33Y30/00 , C08J5/00 , C08L75/14 , B33Y50/02 , B29C33/00 , B29K105/00 , B29K75/00 , B29K105/04 , B29L11/00 , B29L31/10 , B29K105/16 , B29K509/00 , B29L31/00
CPC分类号: B29C64/40 , B29C35/0805 , B29C64/106 , B29C64/124 , B29C64/129 , B29C64/135 , B29C64/165 , B29C64/255 , B29C64/286 , B29C64/386 , B29C71/0009 , B29D11/00009 , B29D11/00663 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , C08F220/34 , C08F283/006 , C08F290/067 , C08G18/10 , C08G18/244 , C08G18/40 , C08G18/42 , C08G18/4825 , C08G18/4854 , C08G18/69 , C08G18/73 , C08G18/755 , C08G18/758 , C08G18/7671 , C08G18/81 , C08G18/8175 , C08J5/00 , C08K3/01 , C08K3/013 , C08K5/0008 , C08K5/0041 , C08L75/04 , C08L75/14 , C09D135/02 , C09D175/04 , C09D175/08 , G03F7/00 , G03F7/0037 , G03F7/027 , G03F7/038 , G03F7/0757 , G03F7/38 , B29C2033/0005 , B29C2035/0827 , B29C2035/0855 , B29K2075/00 , B29K2075/02 , B29K2105/0002 , B29K2105/0058 , B29K2105/0073 , B29K2105/0091 , B29K2105/043 , B29K2105/16 , B29K2105/251 , B29K2509/00 , B29K2995/0026 , B29L2011/00 , B29L2011/0016 , B29L2011/0075 , B29L2031/001 , B29L2031/10 , C08J2375/14 , C08F283/006 , C08F222/102 , C08F222/1063 , C08F290/067 , C08F222/102 , C08F222/1063 , C08F220/1808 , C08F290/067 , C08F222/102 , C08F220/1811 , C08G18/672 , C08G18/48 , C08F290/067 , C08F222/102 , C08F222/1063
摘要: A method of forming a three-dimensional object, wherein said three-dimensional object is an insert for use between a helmet and a human body, is described. The method may use a polymerizable liquid, or resin, useful for the production by additive manufacturing of a three-dimensional object, comprising a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from said first component.
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95.
公开(公告)号:US11685117B2
公开(公告)日:2023-06-27
申请号:US17039163
申请日:2020-09-30
申请人: Carbon, Inc.
发明人: Bob E. Feller , David Moore , John R. Tumbleston , Ronald Truong , Kyle Laaker
IPC分类号: B33Y50/02 , B29C64/245 , B33Y10/00 , B33Y30/00 , B29C64/129 , B29C64/124 , B29C37/00 , B29C64/364 , B29C64/371 , B29C33/00 , B29C64/264 , B29C64/268 , B33Y70/00 , B29C64/176 , B29C64/277 , B29C64/393
CPC分类号: B29C64/245 , B29C33/0083 , B29C37/006 , B29C64/124 , B29C64/129 , B29C64/176 , B29C64/264 , B29C64/268 , B29C64/277 , B29C64/364 , B29C64/371 , B33Y10/00 , B33Y30/00 , B33Y70/00 , B29C64/393 , B29C2033/0005 , B29C2791/006 , B29C2791/008 , B29C2791/009 , B29K2995/006 , B29K2995/0026
摘要: A method of forming a three-dimensional object includes providing a carrier and an optically transparent member having a build surface. The carrier and the build surface define a build region therebetween. The method further includes filling said build region with a polymerizable liquid; continuously or intermittently irradiating said build region with light through said optically transparent member to form a solid polymer from said polymerizable liquid; applying a reduced pressure and/or polymer inhibitor-enriched gas to the polymerizable liquid through the optically transparent member to thereby reduce a gas content of the polymerizable liquid; and continuously or intermittently advancing (e.g., sequentially or concurrently with said irradiating step) said carrier away from said build surface to form said three-dimensional object from said solid polymer.
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96.
公开(公告)号:US20230152246A1
公开(公告)日:2023-05-18
申请号:US18055538
申请日:2022-11-15
申请人: Carbon, Inc.
发明人: James Patrick Troise
IPC分类号: G01N23/046 , B33Y40/00 , G01N23/083
CPC分类号: G01N23/046 , B33Y40/00 , G01N23/083 , G01N2223/04 , G01N2223/419
摘要: A method of additively manufacturing a plurality of parts in a manner that facilitates efficient collection of metrology data on the parts is described herein. The method includes the steps of: additively manufacturing a construct, the construct comprising: (i) a backing, and (ii) a plurality of parts connected to the backing; inserting the backing into an imaging apparatus in an orientation in which the plurality of parts are positioned for imaging; then imaging the plurality parts in the imaging apparatus to collect image data from each part, and then removing the construct from the imaging apparatus and separating the parts from the backing.
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公开(公告)号:US20230125915A1
公开(公告)日:2023-04-27
申请号:US17905779
申请日:2021-03-11
申请人: CARBON, INC
摘要: Provided herein is a method of recycling reactive prepolymers from additively manufactured articles or recovered coating material that comprises a crosslinked polymer formed from a single-cure resin comprising a reactive blocked prepolymer and a crosslinker, by forming and recovering a regenerated reactive prepolymer. Light-polymerizable resins, methods of making recyclable objects from such resins, and methods for sustainable manufacturing are also provided.
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公开(公告)号:US11629067B1
公开(公告)日:2023-04-18
申请号:US17838967
申请日:2022-06-13
申请人: Ebb Carbon, Inc.
发明人: Todd Pelman , Matthew Eisaman , Ben Tarbell , David Hegeman , Jeremy Loretz
IPC分类号: C02F1/00 , B01D61/44 , C02F1/469 , C02F1/44 , B01D61/02 , B01D61/58 , B01D61/00 , B01D53/62 , B01D53/78 , H01M8/0656 , C02F1/66 , C02F103/08
摘要: An ocean alkalinity enhancement (OAE) system that reduces atmospheric CO2 and mitigates ocean acidification by electrochemically processing feedstock solution (e.g., seawater or brine) to generate an alkalinity product that is then supplied to the ocean. The OAE system includes a base-generating device and a control circuit disposed within a modular system housing deployed near a salt feedstock. The base-generating device (e.g., a bipolar electrodialysis (BPED) system) generates a base substance that is then used to generate the ocean alkalinity product. The control circuit controls the base-generating device such that the alkalinity product is supplied to the ocean only when (1) sufficient low/zero-carbon electricity is available, (2) it is safe to operate the base-generating device, and (3) supplying the alkalinity product will not endanger sea life. Modified BPED systems include features that facilitate autonomous system operations including enhanced maintenance cycle operations and a reduced reliance on external fresh water sources.
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公开(公告)号:US20230095658A1
公开(公告)日:2023-03-30
申请号:US17904668
申请日:2021-02-25
申请人: CARBON, INC.
发明人: Andrew Gordon Wright , Kai Chen , Jason P. Rolland
摘要: Provided herein is an additive manufacturing method of making a three-dimensional object comprising polyurea, comprising: (a) dispensing a one part (1K) dual cure resin into a stereolithography apparatus, the resin comprising or consisting essentially of a photoinitiator, a reactive blocked polyisocyanate, and optionally a polyepoxide, the reactive blocked polyisocyanate comprising the reaction product of a polyisocyanate and an amine or hydroxyl (meth)acrylate or (meth)acrylamide monomer blocking agent; (b) additively manufacturing from said resin an intermediate object comprising the light polymerization product of said reactive blocked polyisocyanate; (c) optionally cleaning said intermediate object; and (d) reacting said polymerization product in said intermediate with water to generate polyamine in situ that sequentially reacts with the remainder of the polymerization product to form urea linkages and hereby produce a three-dimensional object comprising polyurea. One part (1K) dual cure resins useful for the method are also provided.
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公开(公告)号:US11541600B2
公开(公告)日:2023-01-03
申请号:US16357688
申请日:2019-03-19
申请人: Carbon, Inc.
发明人: R. Griffin Price , W. Ryan Powell , Yongqiang Li
IPC分类号: B29C64/35 , B33Y10/00 , B33Y30/00 , B29C64/124 , A61C13/34 , A61C13/00 , B29C64/245 , B33Y40/20 , B29L31/00 , B33Y80/00
摘要: A method of making an object by additive manufacturing includes: (a) providing an additive manufacturing apparatus including a light source; (b) providing a carrier platform having a substantially planar object adhesion surface, the adhesion surface having a plurality of elongate wash channels formed therein; (c) producing the object on the carrier platform adhesion surface with the additive manufacturing apparatus from a light polymerizable resin, the object having at least one internal cavity formed therein; then (d) washing the object on the carrier platform with a wash liquid under conditions in which the wash liquid reaches the at least one internal cavity through the wash channels; then (e) optionally, at least partially drying the object on the carrier platform by separating the same from the wash liquid, and then agitating the object on the carrier platform to drain excess wash liquid from the object; (f) optionally, further curing the object.
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