公开(公告)号：US10361311B2

公开(公告)日：2019-07-23

申请号：US15825409

申请日：2017-11-29

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie

IPC: H01L29/66 ,  H01L29/78 ,  H01L29/51 ,  H01L21/28 ,  H01L21/02 ,  H01L21/321 ,  H01L29/423 ,  H01L29/786

Abstract: A semiconductor structure includes a substrate, and a replacement metal gate (RMG) structure is attached to the substrate. The RMG structure includes a lower portion and an upper tapered portion. A source junction is disposed on the substrate and attached to a first low-k spacer portion. A drain junction is disposed on the substrate and attached to a second low-k spacer portion. A first oxide layer is disposed on the source junction, and attached to the first low-k spacer portion. A second oxide layer is disposed on the drain junction, and attached to the second low-k spacer portion. A cap layer is disposed on a top surface layer of the RMG structure and attached to the first oxide layer and the second oxide layer.

公开(公告)号：US10032884B2

公开(公告)日：2018-07-24

申请号：US14920354

申请日：2015-10-22

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie ,  Tenko Yamashita

IPC: H01L29/66 ,  H01L29/06 ,  H01L29/78 ,  H01L29/10 ,  H01L21/3065 ,  H01L21/308 ,  H01L21/20 ,  H01L21/3105

Abstract: Semiconductor devices and methods for making the same includes conformally forming a first spacer on a plurality of fins. A second spacer is conformally formed on the first spacer, the second spacer being formed from a different material from the first spacer. The plurality of fins are etched below a bottom level of the first spacer to form a fin cavity. Material from the first spacer is removed to expand the fin cavity. Fin material is grown directly on the etched plurality of fins to fill the fin cavity.

公开(公告)号：US20170194499A1

公开(公告)日：2017-07-06

申请号：US15462644

申请日：2017-03-17

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie

IPC: H01L29/78 ,  H01L29/423 ,  H01L21/02 ,  H01L29/66 ,  H01L21/321

CPC classification number: H01L29/7856 ,  H01L21/0217 ,  H01L21/28141 ,  H01L21/3212 ,  H01L29/42364 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66575 ,  H01L29/785 ,  H01L29/78654

Abstract: A semiconductor structure including a semiconductor material portion located on a substrate and extending along a lengthwise direction, a gate stack overlying a portion of the semiconductor material portion, and a first low-k spacer portion and a second low-k spacer portion abutting the gate stack and spaced from each other by the gate stack along said lengthwise direction. The first low-k spacer portion and the second low-k spacer portion each part of a recessed dummy gate structure on the substrate and a sacrificial spacer with gaps around and above a portion of the dummy gate stack. The gaps are filled in with the first low-k spacer portion and the second low-k spacer portion.

公开(公告)号：US20170148894A1

公开(公告)日：2017-05-25

申请号：US14952549

申请日：2015-11-25

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie

IPC: H01L29/66 ,  H01L29/51

CPC classification number: H01L29/7856 ,  H01L21/0217 ,  H01L21/28141 ,  H01L21/3212 ,  H01L29/42364 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66575 ,  H01L29/785 ,  H01L29/78654

Abstract: A semiconductor structure formed based on forming a dummy gate stack on a substrate including a sacrificial spacer on the peripheral of the dummy gate stack. The dummy gate stack is partially recessed. The sacrificial spacer is etched down to the partially recessed dummy gate stack. Remaining portions of the sacrificial spacer are etched leaving gaps around and above a remaining portion of the dummy gate stack. A first low-k spacer portion and a second low-k spacer portion are formed to fill gaps around the dummy gate stack and extend vertically along a sidewall of a dummy gate cavity. The first low-k spacer portion and the second low-k spacer portion are etched. A poly pull process is performed on the dummy gate stack. A replacement metal gate (RMG) structure is formed with the first low-k spacer portion and the second low-k spacer portion.

公开(公告)号：US09660050B1

公开(公告)日：2017-05-23

申请号：US14952549

申请日：2015-11-25

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie

IPC: H01L29/66 ,  H01L29/51

CPC classification number: H01L29/7856 ,  H01L21/0217 ,  H01L21/28141 ,  H01L21/3212 ,  H01L29/42364 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66575 ,  H01L29/785 ,  H01L29/78654

Abstract: A semiconductor structure formed based on forming a dummy gate stack on a substrate including a sacrificial spacer on the peripheral of the dummy gate stack. The dummy gate stack is partially recessed. The sacrificial spacer is etched down to the partially recessed dummy gate stack. Remaining portions of the sacrificial spacer are etched leaving gaps around and above a remaining portion of the dummy gate stack. A first low-k spacer portion and a second low-k spacer portion are formed to fill gaps around the dummy gate stack and extend vertically along a sidewall of a dummy gate cavity. The first low-k spacer portion and the second low-k spacer portion are etched. A poly pull process is performed on the dummy gate stack. A replacement metal gate (RMG) structure is formed with the first low-k spacer portion and the second low-k spacer portion.

公开(公告)号：US09627377B2

公开(公告)日：2017-04-18

申请号：US14538401

申请日：2014-11-11

Applicant: GLOBALFOUNDRIES INC.

Inventor： Marc Adam Bergendahl ,  Kangguo Cheng ,  David Vaclav Horak ,  Ali Khakifirooz ,  Shom Ponoth ,  Theodorus Eduardus Standaert ,  Chih-Chao Yang ,  Charles William Koburger, III ,  Xiuyu Cai ,  Ruilong Xie

IPC: H01L27/08 ,  H01L27/088 ,  H01L29/78 ,  H01L29/06 ,  H01L29/66

CPC classification number: H01L27/0886 ,  H01L29/0649 ,  H01L29/6681 ,  H01L29/7855

Abstract: Embodiments of the present invention provide a method of forming semiconductor structure. The method includes forming a set of device features on top of a substrate; forming a first dielectric layer directly on top of the set of device features and on top of the substrate, thereby creating a height profile of the first dielectric layer measured from a top surface of the substrate, the height profile being associated with a pattern of an insulating structure that fully surrounds the set of device features; and forming a second dielectric layer in areas that are defined by the pattern to create the insulating structure. A structure formed by the method is also disclosed.

公开(公告)号：US09570583B2

公开(公告)日：2017-02-14

申请号：US15255628

申请日：2016-09-02

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie

IPC: H01L29/66 ,  H01L29/78 ,  H01L29/06

CPC classification number: H01L29/66545 ,  H01L21/0337 ,  H01L21/283 ,  H01L21/3083 ,  H01L21/76825 ,  H01L21/76829 ,  H01L21/76834 ,  H01L21/76897 ,  H01L29/0649 ,  H01L29/4966 ,  H01L29/6653 ,  H01L29/66553 ,  H01L29/66628 ,  H01L29/66636 ,  H01L29/78

Abstract: Embodiments of the present invention may include methods of incorporating an embedded etch barrier layer into the replacement metal gate layer of field effect transistors (FETs) having replacement metal gates, as well as the structure formed thereby. The embedded etch stop layer may be composed of embedded dopant atoms and may be formed using ion implantation. The embedded etch stop layer may make the removal of replacement metal gate layers easier and more controllable, providing horizontal surfaces and determined depths to serve as the base for gate cap formation. The gate cap may insulate the gate from adjacent self-aligned electrical contacts.

Abstract translation: 本发明的实施例可以包括将嵌入的蚀刻阻挡层结合到具有替换金属栅极的场效应晶体管（FET）的替换金属栅极层以及由此形成的结构的方法。 嵌入的蚀刻停止层可以由嵌入的掺杂剂原子组成，并且可以使用离子注入形成。 嵌入的蚀刻停止层可以使得替换金属栅极层的移除更容易和更可控，从而提供水平表面和确定的深度以用作栅极盖形成的基底。 栅极帽可以将栅极与相邻的自对准电触头绝缘。

公开(公告)号：US20160276275A1

公开(公告)日：2016-09-22

申请号：US15167306

申请日：2016-05-27

Applicant: GLOBALFOUNDRIES Inc. ,  International Business Machines Corporation

Inventor： Ruilong Xie ,  Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz

IPC: H01L23/535 ,  H01L23/532 ,  H01L21/768 ,  H01L23/528

CPC classification number: H01L23/535 ,  H01L21/0214 ,  H01L21/0217 ,  H01L21/285 ,  H01L21/32133 ,  H01L21/32139 ,  H01L21/76805 ,  H01L21/76816 ,  H01L21/76831 ,  H01L21/76838 ,  H01L21/7684 ,  H01L21/76843 ,  H01L21/76865 ,  H01L21/76877 ,  H01L21/76895 ,  H01L23/485 ,  H01L23/5283 ,  H01L23/53266 ,  H01L29/6659 ,  H01L29/66643 ,  H01L29/7833 ,  H01L2924/0002 ,  H01L2924/00

Abstract: An MIS contact structure comprises a layer of semiconductor material, a layer of insulating material having a contact opening formed therein, a layer of contact insulating material having substantially vertically oriented portions and a substantially horizontally oriented portion, the vertically oriented portions of the layer of contact insulating material contacting a portion, but not all, of the sidewalls of the contact opening and the horizontally oriented portion of the layer of contact insulating material contacting the semiconductor layer. A conductive material is positioned on the layer of contact insulating material within the contact opening, the conductive material layer having vertically oriented portions and a horizontally oriented portion and a conductive contact positioned in the contact opening that contacts the uppermost surfaces of the conductive material layer and the layer of contact insulating material.

Abstract translation: MIS接触结构包括半导体材料层，具有形成在其中的接触开口的绝缘材料层，具有基本上垂直取向的部分和基本上水平取向的部分的接触绝缘材料层，接触层的垂直取向部分 绝缘材料接触接触开口的侧壁的部分而不是全部接触半导体层的接触绝缘材料层的水平取向部分。 导电材料位于接触开口内的接触绝缘材料层上，导电材料层具有垂直取向的部分和水平取向的部分，以及定位在接触开口中的导电触点，其接触导电材料层的最上表面， 接触层绝缘材料。

公开(公告)号：US09425292B1

公开(公告)日：2016-08-23

申请号：US15085112

申请日：2016-03-30

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc.

Inventor： Xiuyu Cai ,  Sanjay C. Mehta ,  Tenko Yamashita

IPC: H01L29/66 ,  H01L21/00

CPC classification number: H01L27/0924 ,  H01L21/30604 ,  H01L21/31116 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/823821 ,  H01L21/823828 ,  H01L29/16 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66636 ,  H01L29/66795 ,  H01L29/7848

Abstract: A method for fabricating a field effect transistor device comprises forming a fin on a substrate, forming a first dummy gate stack and a second dummy gate stack over the fin, forming spacers adjacent to the fin, the first dummy gate stack, and the second dummy gate stack, etching to remove portions of the fin and form a first cavity partially defined by the spacers, depositing an insulator material in the first cavity, patterning a mask over the first dummy gate stack and portions of the fin, etching to remove exposed portions of the insulator material, and epitaxially growing a first semiconductor material on exposed portions of the fin.

Abstract translation: 一种用于制造场效应晶体管器件的方法，包括在衬底上形成翅片，在鳍片上形成第一虚拟栅极堆叠和第二虚拟栅极堆叠，形成与鳍片相邻的间隔物，第一伪栅极堆叠和第二虚拟栅极 栅极堆叠，蚀刻以去除所述鳍片的部分并形成由所述间隔物部分地限定的第一空腔，在所述第一腔体中沉积绝缘体材料，在第一虚拟栅极堆叠和所述鳍片的部分上图案化掩模，蚀刻以去除暴露部分 并且在所述鳍的暴露部分上外延生长第一半导体材料。

公开(公告)号：US09425280B2

公开(公告)日：2016-08-23

申请号：US14711196

申请日：2015-05-13

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Xiuyu Cai ,  Ruilong Xie ,  Xunyuan Zhang

IPC: H01L29/49 ,  H01L29/78 ,  H01L29/66 ,  H01L21/768 ,  H01L29/51

CPC classification number: H01L29/4991 ,  H01L21/7682 ,  H01L29/4966 ,  H01L29/51 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/66636 ,  H01L29/78

Abstract: One method disclosed herein includes forming at least one sacrificial sidewall spacer adjacent a sacrificial gate structure that is formed above a semiconducting substrate, removing at least a portion of the sacrificial gate structure to thereby define a gate cavity that is laterally defined by the sacrificial spacer, forming a replacement gate structure in the gate cavity, removing the sacrificial spacer to thereby define a spacer cavity adjacent the replacement gate structure, and forming a low-k spacer in the spacer cavity. A novel device disclosed herein includes a gate structure positioned above a semiconducting substrate, wherein the gate insulation layer has two upstanding portions that are substantially vertically oriented relative to an upper surface of the substrate. The device further includes a low-k sidewall spacer positioned adjacent each of the vertically oriented upstanding portions of the gate insulation layer.

Abstract translation: 本文公开的一种方法包括形成邻近牺牲栅极结构的至少一个牺牲侧壁间隔物，所述牺牲栅极结构形成在半导体衬底上方，去除牺牲栅极结构的至少一部分，从而限定由牺牲隔离物横向限定的栅极腔， 在栅极腔中形成替代栅极结构，去除牺牲隔离物，从而限定邻近置换栅极结构的间隔空腔，并在间隔空腔中形成低k隔离物。 本文公开的新型器件包括位于半导体衬底上方的栅极结构，其中栅绝缘层具有相对于衬底的上表面基本上垂直取向的两个直立部分。 该装置还包括邻近栅极绝缘层的垂直取向的竖立部分的低k侧壁间隔件。