公开(公告)号：US5847375A

公开(公告)日：1998-12-08

申请号：US685059

申请日：1996-07-19

Applicant: Marc R. Matsen ,  Douglas A. McCarville ,  Michael M. Stepan

Inventor： Marc R. Matsen ,  Douglas A. McCarville ,  Michael M. Stepan

IPC: B21D26/055 ,  B22F3/105 ,  B29C33/06 ,  B29C35/08 ,  B29C65/00 ,  B29C65/34 ,  B29C65/36 ,  B29C70/44 ,  B29C70/54 ,  B64C3/18 ,  H05B6/02 ,  H05B6/14 ,  H05B6/36 ,  H05B6/10

CPC classification number: C22C47/068 ,  B21D26/055 ,  B22F3/105 ,  B29C33/06 ,  B29C65/34 ,  B29C65/364 ,  B29C65/3644 ,  B29C66/634 ,  B29C66/721 ,  B29C66/7392 ,  B29C66/91411 ,  B29C66/91443 ,  B29C66/91645 ,  B29C66/91655 ,  B29C66/91951 ,  B29C70/44 ,  B29C70/542 ,  B64C3/18 ,  H05B6/365 ,  B22F2003/1046 ,  B22F2003/1053 ,  B22F2998/00 ,  B29C2035/0811 ,  B29C65/3476 ,  B29C65/3492 ,  B29C65/3676 ,  B32B2309/62 ,  Y02P10/253 ,  Y02T50/433

Abstract: Rib and spar webs are joined in a composite wingbox to eliminate fasteners by welding the webs along bond lines defined by overlapping sections of the webs. Heat to produce the weld is generally achieved resistively by connecting a multistrip susceptor positioned along the bond line to a current source, since the geometry makes it difficult to heat these web joints inductively. The wingbox is completed without fasteners by welding skins to the rib-spar wingbox.

Abstract translation: 肋和翼梁腹板连接在复合翼箱中，以通过沿腹板的重叠部分限定的接合线焊接腹板来消除紧固件。 通常通过将沿着接合线定位的多脚架基座连接到电流源来实现焊接的热量，因为几何形状使得难以感应地加热这些纤维网接头。 翼形框架通过将表皮焊接到肋翼翼箱而完成无紧固件。

公开(公告)号：US5808281A

公开(公告)日：1998-09-15

申请号：US469029

申请日：1995-06-06

Applicant: Marc R. Matsen ,  Edward J. Woods ,  Karl A. Hansen, deceased ,  John J. deJong, executor

Inventor： Marc R. Matsen ,  Edward J. Woods ,  Karl A. Hansen, deceased ,  John J. deJong, executor

IPC: B21D26/02 ,  B22F3/105 ,  B22F3/18 ,  B23K20/02 ,  B29C33/06 ,  B29C33/60 ,  B29C35/08 ,  B29C43/36 ,  B29C65/00 ,  B29C65/32 ,  B29C65/34 ,  B29C65/36 ,  B29C65/48 ,  B29C70/44 ,  B29C70/50 ,  B29C70/54 ,  B64C3/18 ,  C22C47/00 ,  C22C47/20 ,  H05B6/02 ,  H05B6/14 ,  H05B6/36 ,  H05B6/10

CPC classification number: B22F3/105 ,  B21D26/021 ,  B21D26/025 ,  B21D26/053 ,  B21D26/055 ,  B22F3/18 ,  B23K1/002 ,  B23K20/023 ,  B29C33/06 ,  B29C33/60 ,  B29C35/08 ,  B29C43/3642 ,  B29C43/52 ,  B29C65/14 ,  B29C65/18 ,  B29C65/32 ,  B29C65/34 ,  B29C65/364 ,  B29C65/3644 ,  B29C65/3676 ,  B29C65/4815 ,  B29C65/4875 ,  B29C65/489 ,  B29C66/54 ,  B29C66/634 ,  B29C66/8122 ,  B29C66/81261 ,  B29C66/81811 ,  B29C66/81821 ,  B29C66/8322 ,  B29C66/91221 ,  B29C66/91411 ,  B29C66/91443 ,  B29C66/91641 ,  B29C66/91651 ,  B29C66/91655 ,  B29C70/44 ,  B29C70/506 ,  B29C70/542 ,  B32B37/06 ,  B64C3/18 ,  B64C3/185 ,  C22C47/00 ,  C22C47/068 ,  C22C47/20 ,  H05B6/365 ,  B22F2003/1046 ,  B22F2003/1053 ,  B22F2998/00 ,  B23K2201/18 ,  B29C2035/0811 ,  B29C2043/3233 ,  B29C2043/3655 ,  B29C33/08 ,  B29C65/3476 ,  B29C65/3492 ,  B29C65/3668 ,  B29C65/368 ,  B29C66/71 ,  B29C66/721 ,  B29C66/7392 ,  B29C66/7394 ,  B29C66/81241 ,  B29K2105/0854 ,  B32B2305/024 ,  B32B2309/62 ,  B32B2310/0812 ,  C09K2205/12 ,  Y02P10/253 ,  Y02T50/433 ,  Y10T428/2495

Abstract: Sesceptor sheets are selected so that their magnetic permeability decreases to unity at approximately the desired operating temperature thereby limiting heating to this "Curie temperature" and providing substantial uniformity of temperature in the panel Preferably, the susceptor includes multiple layers, such as a first metal having a relatively lower Curie temperature, a thin foil of copper in contact with the surface of the first sheet, and a second metal having a relatively higher Curie temperature. Such a susceptor allows thermal control at two spaced set points defined by the Curie temperatures.

Abstract translation: 选择受体片，使得它们的磁导率在大约所需的操作温度下降低到单一，从而将加热限制到该“居里温度”，并且在面板中提供基本均匀的温度。优选地，感受器包括多个层，例如具有 相对较低的居里温度，与第一片表面接触的铜薄片，以及具有较高居里温度的第二金属。 这样的感受器允许在由居里温度限定的两个间隔的设定点进行热控制。

公开(公告)号：US5728309A

公开(公告)日：1998-03-17

申请号：US469604

申请日：1995-06-06

Applicant: Marc R. Matsen ,  Edward J. Woods ,  Karl A. Hansen, deceased ,  John J. DeJong, executor

Inventor： Marc R. Matsen ,  Edward J. Woods ,  Karl A. Hansen, deceased ,  John J. DeJong, executor

IPC: B21D26/021 ,  B21D26/025 ,  B21D26/053 ,  B21D26/055 ,  B22F3/105 ,  B22F3/18 ,  B23K20/02 ,  B29C33/06 ,  B29C33/60 ,  B29C35/08 ,  B29C43/36 ,  B29C65/00 ,  B29C65/32 ,  B29C65/34 ,  B29C65/36 ,  B29C65/48 ,  B29C70/44 ,  B29C70/50 ,  B29C70/54 ,  B64C3/18 ,  C22C47/00 ,  C22C47/20 ,  H05B6/02 ,  H05B6/14 ,  H05B6/36 ,  H05B6/10

CPC classification number: B29C35/08 ,  B21D26/021 ,  B21D26/025 ,  B21D26/053 ,  B21D26/055 ,  B22F3/105 ,  B22F3/18 ,  B23K20/023 ,  B29C33/06 ,  B29C33/60 ,  B29C43/10 ,  B29C43/3642 ,  B29C43/52 ,  B29C65/14 ,  B29C65/18 ,  B29C65/32 ,  B29C65/34 ,  B29C65/3644 ,  B29C65/3676 ,  B29C66/54 ,  B29C66/634 ,  B29C66/73921 ,  B29C66/73941 ,  B29C66/8122 ,  B29C66/81261 ,  B29C66/81811 ,  B29C66/81821 ,  B29C66/8322 ,  B29C66/91221 ,  B29C66/91411 ,  B29C66/91443 ,  B29C66/91643 ,  B29C66/91651 ,  B29C66/91655 ,  B29C70/44 ,  B29C70/506 ,  B29C70/542 ,  B32B37/06 ,  B64C3/18 ,  C22C47/00 ,  C22C47/068 ,  C22C47/20 ,  H05B6/365 ,  B22F2003/1046 ,  B22F2003/1053 ,  B22F2998/00 ,  B23K2201/18 ,  B29C2035/0811 ,  B29C2043/3233 ,  B29C2043/3655 ,  B29C2043/5808 ,  B29C33/08 ,  B29C65/3476 ,  B29C65/3668 ,  B29C65/368 ,  B29C66/71 ,  B29C66/721 ,  B29C66/7392 ,  B29C66/7394 ,  B29C66/81241 ,  B29K2105/0854 ,  B32B2305/024 ,  B32B2309/62 ,  B32B2310/0812 ,  C09K2205/12 ,  Y02P10/253 ,  Y02T50/433

Abstract: For forming or consolidating organic matrix composites, for example, an organic matrix composite panel is sealed between sheets of a susceptor material that is susceptible to induction heating. The susceptor sheets are heated inductively. The sheets in turn conduct heat to the organic matrix composite panel. When heated to the desired temperature, the composite panel is consolidated and/or formed. In the present invention, the susceptor sheets are selected so that their magnetic permeability decreases to unity at approximately the desired operating temperature thereby limiting heating to this "Curie temperature" and providing substantial uniformity of temperature in the panel. Of course, the concept applies to other induction heating operations for metals including SPF, brazing, annealing, heat treating, bonding, hot pressing, and the like.

Abstract translation: 为了形成或固结有机基质复合材料，例如，将有机基质复合板密封在感应加热材料的片材之间。 感应片被感应加热。 这些片材又向有机基质复合板材传导热量。 当加热到所需温度时，复合板被固结和/或形成。 在本发明中，选择基座片，使得它们的磁导率在大约所需的操作温度下降低到单一，从而限制了加热到这个“居里温度”，并提供了面板中基本均匀的温度。 当然，该概念适用于包括SPF，钎焊，退火，热处理，接合，热压等的金属的其它感应加热操作。

公开(公告)号：US5723849A

公开(公告)日：1998-03-03

申请号：US469986

申请日：1995-06-06

Applicant: Marc R. Matsen ,  Ronald W. Brown ,  James Healy ,  Karl A. Hansen, deceased ,  John J. deJong, executor

Inventor： Marc R. Matsen ,  Ronald W. Brown ,  James Healy ,  Karl A. Hansen, deceased ,  John J. deJong, executor

IPC: B21D26/02 ,  B22F3/105 ,  B22F3/18 ,  B23K20/02 ,  B29C33/06 ,  B29C33/60 ,  B29C35/08 ,  B29C43/36 ,  B29C65/00 ,  B29C65/32 ,  B29C65/34 ,  B29C65/36 ,  B29C65/48 ,  B29C70/44 ,  B29C70/50 ,  B29C70/54 ,  B64C3/18 ,  C22C47/00 ,  C22C47/20 ,  H05B6/02 ,  H05B6/14 ,  H05B6/36 ,  H05B6/10

CPC classification number: B22F3/105 ,  B21D26/021 ,  B21D26/025 ,  B21D26/053 ,  B21D26/055 ,  B22F3/18 ,  B23K1/002 ,  B23K20/023 ,  B29C33/06 ,  B29C33/60 ,  B29C35/08 ,  B29C43/3642 ,  B29C43/52 ,  B29C65/18 ,  B29C65/32 ,  B29C65/34 ,  B29C65/3644 ,  B29C65/3676 ,  B29C65/4815 ,  B29C65/4875 ,  B29C65/489 ,  B29C66/1122 ,  B29C66/524 ,  B29C66/54 ,  B29C66/634 ,  B29C66/721 ,  B29C66/7212 ,  B29C66/72141 ,  B29C66/7392 ,  B29C66/8122 ,  B29C66/81457 ,  B29C66/81811 ,  B29C66/81821 ,  B29C66/8322 ,  B29C70/44 ,  B29C70/506 ,  B29C70/542 ,  B32B37/06 ,  B64C3/18 ,  B64C3/185 ,  C22C47/00 ,  C22C47/068 ,  C22C47/20 ,  H05B6/365 ,  B22F2003/1046 ,  B22F2003/1053 ,  B22F2998/00 ,  B23K2201/18 ,  B29C2035/0811 ,  B29C2043/3233 ,  B29C2043/3655 ,  B29C33/08 ,  B29C65/3476 ,  B29C65/3492 ,  B29C65/3668 ,  B29C65/368 ,  B29C66/71 ,  B29C66/72143 ,  B29C66/7394 ,  B29C66/81261 ,  B29K2105/0854 ,  B32B2305/024 ,  B32B2309/62 ,  B32B2310/0812 ,  C09K2205/12 ,  Y02P10/253 ,  Y02T50/433

Abstract: A fiber reinforcement fabric contains a metal susceptor strip paired with each warp thread and woven with the weave thread to produce a thermoplastic welding susceptor of separated and electrically isolated, longitudinal metal strips and fiber reinforcement in the weld.

Abstract translation: 纤维增强织物包含与每根经线成对并与编织线编织的金属感受条，以在焊缝中产生分离和电隔离的纵向金属条和纤维增强物的热塑性焊接基座。

公开(公告)号：US5705794A

公开(公告)日：1998-01-06

申请号：US452216

申请日：1995-05-26

Applicant: Franna S. P. Gillespie ,  Marc R. Matsen

Inventor： Franna S. P. Gillespie ,  Marc R. Matsen

IPC: B21D26/02 ,  B22F3/105 ,  B23K20/02 ,  B29C33/06 ,  B29C35/08 ,  B29C43/36 ,  B29C65/00 ,  B29C65/32 ,  B29C65/34 ,  B29C65/36 ,  B29C65/48 ,  B29C70/44 ,  B29C70/54 ,  B64C3/18 ,  H05B6/02 ,  H05B6/14 ,  H05B6/36 ,  B23K13/01

CPC classification number: B22F3/105 ,  B21D26/021 ,  B21D26/055 ,  B23K20/023 ,  B29C33/06 ,  B29C35/08 ,  B29C43/10 ,  B29C43/3642 ,  B29C43/52 ,  B29C70/44 ,  B29C70/542 ,  B32B37/06 ,  B64C3/18 ,  H05B6/365 ,  B23K2201/18 ,  B29C2035/0811 ,  B29C2043/3222 ,  B29C2043/3233 ,  B29C33/08 ,  B32B2305/024 ,  B32B2310/0812 ,  C09K2205/12 ,  Y02T50/433

Abstract: Our induction heating workcell permits rapid and controlled heating and cooling of a workpiece within a wide temperature range. The induction workcell allows us to combine manufacturing operations, like SPF, brazing, and annealing, into a single heating cycle to save time, energy, capital, touch labor, and factory space. Superplastic forming (SPF) and brazing occur at temperatures that differ by about 150.degree.-200.degree. F. (85.degree.-105.degree. C.) or more as do SPF and .beta.-annealing of titanium. We can combine these operations into an economical single cycle in which both operations are done during a single heating of the press Multisheet SPF parts with braze joints at selected locations are made by (a) heating a multisheet pack to its superplastic forming range below the melting point of the braze alloy, (b) superplastically forming the pack at the SPF temperature to form the sheets and to define braze joints having unmelted braze alloy, (c) increasing the temperature to the braze temperature of the braze alloy, and (d) cooling the pack below the superplastic range to freeze the braze alloy in the braze joint.

Abstract translation: 我们的感应加热工作槽允许在宽温度范围内快速和可控地加热和冷却工件。 感应工作台允许我们将诸如SPF，钎焊和退火的制造操作结合到单个加热循环中，以节省时间，能源，资金，触摸人力和工厂空间。 超塑性成形（SPF）和钎焊发生在温度相差约150°-200°F（85°-105℃）或更高的SPF和β退火钛。 我们可以将这些操作组合成一个经济的单循环，其中两个操作都在单次加热过程中进行。在选定位置的钎焊接头处的多片SPF部件通过以下步骤制成：（a）将多片材包装加热到低于熔化的超塑性成形范围 （b）在SPF温度下超塑性地形成包装以形成片材并且限定具有未熔化的钎焊合金的钎焊接头，（c）将钎焊温度提高到钎焊合金的钎焊温度，以及（d） 将该组件冷却到超塑性范围以下以使钎焊接头处的钎焊合金冷冻。

公开(公告)号：US5410132A

公开(公告)日：1995-04-25

申请号：US777739

申请日：1991-10-15

Applicant: Paul S. Gregg ,  Marc R. Matsen

Inventor： Paul S. Gregg ,  Marc R. Matsen

IPC: B21D26/055 ,  B22F3/105 ,  B23K20/02 ,  B29C33/06 ,  B29C35/08 ,  B29C43/36 ,  B29C65/00 ,  B29C65/32 ,  B29C65/34 ,  B29C65/36 ,  B29C65/48 ,  B29C70/44 ,  B29C70/54 ,  B64C3/18 ,  H05B6/02 ,  H05B6/14 ,  H05B6/36 ,  B23P17/00

CPC classification number: B29C43/52 ,  B21D26/055 ,  B22F3/105 ,  B23K20/023 ,  B29C33/06 ,  B29C35/08 ,  B29C43/3642 ,  B29C70/44 ,  B29C70/542 ,  B32B37/06 ,  B64C3/18 ,  H05B6/365 ,  B23K2201/18 ,  B29C2035/0811 ,  B29C2043/3233 ,  B29C33/08 ,  B32B2305/024 ,  B32B2310/0812 ,  C09K2205/12 ,  Y02T50/433

Abstract: Apparatus and method for superplastic forming. The workpiece is held between a pair of dies that are electrically and thermally nonconductive, and is heated inductively by a coil embedded within the dies.

Abstract translation: 超塑性成型装置及方法 工件被保持在电和热不导电的一对管芯之间，并且被嵌入在管芯内的线圈感应加热。

公开(公告)号：US4622445A

公开(公告)日：1986-11-11

申请号：US655540

申请日：1984-09-28

Applicant: Marc R. Matsen

Inventor： Marc R. Matsen

IPC: B23K1/00 ,  B23K1/002 ,  H05B6/10

CPC classification number: B23K1/002 ,  B23K1/0014

Abstract: A process for brazing a metal face sheet to a honeycomb core to form a composite member. A brazing alloy is placed between the face sheet and the core. Rigid thermal insulation is used to press the face sheet against the core while heating the structure with induction heating for a time just sufficient to melt the brazing alloy. The portion being brazed is covered by an inert gas when it is at elevated temperatures. The rapid heating and cooling of the brazing alloy by induction heating joins the face sheet to the core without excessive energy consumption or the need for a complex vacuum system.

Abstract translation: 一种用于将金属面板钎焊到蜂窝芯以形成复合构件的方法。 钎焊合金被放置在面板和芯之间。 使用刚性绝热来将面板压在芯上，同时用感应加热加热结构足以熔化钎焊合金的时间。 被钎焊的部分在高温下被惰性气体覆盖。 通过感应加热对钎焊合金的快速加热和冷却将表面片连接到芯上，而不需要过多的能量消耗或需要复杂的真空系统。

公开(公告)号：US10000026B2

公开(公告)日：2018-06-19

申请号：US13082532

申请日：2011-04-08

Applicant: Marc R. Matsen ,  Mark A Negley

Inventor： Marc R. Matsen ,  Mark A Negley

IPC: H05B6/64 ,  B29C70/46 ,  B29C35/02 ,  B29C35/08 ,  B29C33/06 ,  B29K101/12

CPC classification number: B29C70/46 ,  B29C33/06 ,  B29C35/0227 ,  B29C35/0805 ,  B29C2035/0811 ,  B29K2101/12

Abstract: A composite induction consolidation apparatus includes a base mandrel and a ferromagnetic base mandrel facesheet having a specific Curie temperature carried by the base mandrel. The base mandrel facesheet is adapted to support a composite part and allow ambient air pressure to compact the composite part against the base mandrel facesheet. At least one magnetic induction coil is provided in the base mandrel.

公开(公告)号：US09090043B2

公开(公告)日：2015-07-28

申请号：US13197750

申请日：2011-08-03

Applicant: Marc R. Matsen ,  Mark A. Negley ,  Marc J. Piehl ,  Kay Y. Blohowiak ,  Alan E. Landmann ,  Richard H. Bossi ,  Robert L. Carlsen ,  Gregory Alan Foltz ,  Geoffrey A. Butler ,  Liam S. Cavanaugh Pingree ,  Stephen G. Moore ,  John Mark Gardner ,  Robert A. Anderson

Inventor： Marc R. Matsen ,  Mark A. Negley ,  Marc J. Piehl ,  Kay Y. Blohowiak ,  Alan E. Landmann ,  Richard H. Bossi ,  Robert L. Carlsen ,  Gregory Alan Foltz ,  Geoffrey A. Butler ,  Liam S. Cavanaugh Pingree ,  Stephen G. Moore ,  John Mark Gardner ,  Robert A. Anderson

IPC: B32B7/00 ,  B32B3/14 ,  B32B15/08 ,  B32B3/00 ,  B32B7/12 ,  B32B15/00 ,  B32B19/02 ,  B32B27/00 ,  B32B3/06

CPC classification number: B32B37/144 ,  B29C73/10 ,  B32B3/06 ,  B32B7/12 ,  B32B15/00 ,  B32B15/08 ,  B32B19/02 ,  B32B27/00 ,  B32B2250/42 ,  B32B2260/021 ,  B32B2305/08 ,  B32B2307/202 ,  B32B2307/204 ,  B32B2307/54 ,  B32B2307/558 ,  B32B2311/00 ,  B32B2398/00 ,  B32B2405/00 ,  B32B2605/18 ,  Y10T29/49208 ,  Y10T29/49885 ,  Y10T156/10 ,  Y10T428/24752 ,  Y10T428/31678

Abstract: In an embodiment of the disclosure, there is provided a molybdenum composite hybrid laminate. The laminate has a plurality of composite material layers. The laminate further has a plurality of surface treated molybdenum foil layers interweaved between the composite material layers. The laminate further has a plurality of adhesive layers disposed between and bonding adjacent layers of the composite material layers and the molybdenum foil layers.

Abstract translation: 在本公开的一个实施方案中，提供了钼复合混合层合物。 层压体具有多个复合材料层。 层压体还具有交织在复合材料层之间的多个经表面处理的钼箔层。 层压体还具有多个粘合剂层，其设置在复合材料层和钼箔层之间并粘附在相邻的层之间。

公开(公告)号：US08980029B1

公开(公告)日：2015-03-17

申请号：US13109051

申请日：2011-05-17

Applicant: Mary Katherine Nigro ,  Marc R. Matsen ,  Robert James Miller

Inventor： Mary Katherine Nigro ,  Marc R. Matsen ,  Robert James Miller

IPC: B29C73/00 ,  B32B43/00 ,  B29C65/00 ,  B31B1/60 ,  B32B37/00 ,  B29C47/00 ,  B32B38/04 ,  B29C65/36

CPC classification number: B29C65/36 ,  B29C35/0272 ,  B29C65/3632 ,  B29C65/3668 ,  B29C65/368 ,  B29C65/4835 ,  B29C65/5057 ,  B29C66/1122 ,  B29C66/5326 ,  B29C66/7212 ,  B29C66/8322 ,  B29C73/10 ,  B29C73/34 ,  B29C2035/0811 ,  B29K2995/0008 ,  B29L2031/3082 ,  B64F5/40 ,  Y10T156/10 ,  B29K2307/04

Abstract: A doubler repair apparatus includes a composite structure having a repair area, a susceptor having an adhesive film and at least one magnetic component extending within the adhesive film on the repair area, a repair doubler patch on the susceptor and a heat source having an induction coil generally above the repair doubler patch.

Abstract translation: 倍增器修复装置包括具有修复区域的复合结构，具有粘合剂膜的基座和在修复区域上的粘合膜内延伸的至少一个磁性部件，基座上的修复倍增器贴片和具有感应线圈的热源 一般在修复倍增补片之上。