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公开(公告)号:US10882160B2
公开(公告)日:2021-01-05
申请号:US15873851
申请日:2018-01-17
Applicant: Applied Materials, Inc.
Inventor: Daniel Redfield , Jason Garcheung Fung , Mayu Felicia Yamamura
IPC: B24D11/00 , B29C64/112 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B33Y80/00 , B29C64/282 , B29C64/40 , C09G1/16 , B24B37/20 , B29L31/00
Abstract: A method of fabricating a polishing pad using an additive manufacturing system includes depositing a first set of successive layers onto a support by droplet ejection. Depositing the first set of successive layers includes dispensing a polishing pad precursor to first regions corresponding to partitions of the polishing pad and dispensing a sacrificial material to second regions corresponding to grooves of the polishing pad. A second set of successive layers is deposited by droplet ejection over the first set of successive layers. The second set of successive layers corresponds to a lower portion of the polishing pad. The first set of successive layer and the second set of successive layers provide a body. The body is removed from the support. Removing the sacrificial material from the body provides the polishing pad with a polishing surface that has the partitions separated by the grooves.
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公开(公告)号:US10306708B2
公开(公告)日:2019-05-28
申请号:US15824489
申请日:2017-11-28
Applicant: Applied Materials, Inc.
Inventor: Kin Pong Lo , Paul Brillhart , Balasubramanian Ramachandran , Satheesh Kuppurao , Daniel Redfield , Joseph M. Ranish , James Francis Mack , Kailash Kiran Patalay , Michael Olsen , Eddie Feigel , Richard Halpin , Brett Vetorino
Abstract: Embodiments of the disclosure generally relate to a reflector for use in a thermal processing chamber. In one embodiment, the thermal processing chamber generally includes an upper dome, a lower dome opposing the upper dome, the upper dome and the lower dome defining an internal volume of the processing chamber, a substrate support disposed within the internal volume, and a reflector positioned above and proximate to the upper dome, wherein the reflector has a heat absorptive coating layer deposited on a side of the reflector facing the substrate support.
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公开(公告)号:US20160136787A1
公开(公告)日:2016-05-19
申请号:US15002384
申请日:2016-01-20
Applicant: Applied Materials, Inc.
Inventor: Rajeev Bajaj , Daniel Redfield , Mahendra C. Orilall , Boyi Fu , Ashwin Chockalingam
CPC classification number: B24D11/001 , B24B37/22 , B24B37/24 , B24B37/26 , B24D3/28 , B24D11/04 , B33Y10/00 , B33Y70/00 , B33Y80/00
Abstract: Embodiments of the present disclosure relate to advanced polishing pads with tunable chemical, material and structural properties, and new methods of manufacturing the same. According to one or more embodiments of the disclosure, it has been discovered that a polishing pad with improved properties may be produced by an additive manufacturing process, such as a three-dimensional (3D) printing process. Embodiments of the present disclosure thus may provide an advanced polishing pad that has discrete features and geometries, formed from at least two different materials that include functional polymers, functional oligomers, reactive diluents, and curing agents. For example, the advanced polishing pad may be formed from a plurality of polymeric layers, by the automated sequential deposition of at least one resin precursor composition followed by at least one curing step, wherein each layer may represent at least one polymer composition, and/or regions of different compositions.
Abstract translation: 本公开的实施例涉及具有可调节的化学,材料和结构特性的高级抛光垫及其制造方法。 根据本公开的一个或多个实施例,已经发现可以通过诸如三维(3D)印刷工艺的添加剂制造工艺来生产具有改进性能的抛光垫。 因此,本公开的实施例可以提供具有离散特征和几何形状的先进抛光垫,其由至少两种不同的材料形成,包括功能性聚合物,功能低聚物,反应性稀释剂和固化剂。 例如,先进的抛光垫可以由多个聚合物层形成,通过至少一种树脂前体组合物的自动顺序沉积,然后至少一个固化步骤,其中各层可代表至少一种聚合物组合物和/ 或不同组成的区域。
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公开(公告)号:US11986922B2
公开(公告)日:2024-05-21
申请号:US16731492
申请日:2019-12-31
Applicant: Applied Materials, Inc.
Inventor: Jason G. Fung , Rajeev Bajaj , Daniel Redfield , Aniruddh Jagdish Khanna , Mario Cornejo , Gregory E. Menk , John Watkins
IPC: B29C64/00 , B24B37/26 , B24B49/00 , B24B49/10 , B24B49/14 , B24B49/16 , B33Y10/00 , B33Y80/00 , H01L21/306 , H01L21/66 , H01L21/67 , B29L31/00
CPC classification number: B24B37/26 , B24B49/003 , B24B49/10 , B24B49/14 , B24B49/16 , B33Y10/00 , B33Y80/00 , H01L21/30625 , H01L21/67075 , H01L21/67253 , H01L21/67294 , H01L22/20 , B29K2995/0003 , B29K2995/0005 , B29L2031/736 , H01L22/12 , H01L22/26
Abstract: Chemical mechanical polishing (CMP) apparatus and methods for manufacturing CMP apparatus are provided herein. CMP apparatus may include polishing pads, polishing head retaining rings, and polishing head membranes, among others, and the CMP apparatus may be manufactured via additive manufacturing processes, such as three dimensional (3D) printing processes. The CMP apparatus may include wireless communication apparatus components integrated therein. Methods of manufacturing CMP apparatus include 3D printing wireless communication apparatus into a polishing pad and printing a polishing pad with a recess configured to receive a preformed wireless communication apparatus.
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公开(公告)号:US11964359B2
公开(公告)日:2024-04-23
申请号:US16661400
申请日:2019-10-23
Applicant: Applied Materials, Inc.
Inventor: Ashwin Chockalingham , Mahendra C. Orilall , Mayu Yamamura , Boyi Fu , Rajeev Bajaj , Daniel Redfield
CPC classification number: B24B37/20 , B24B37/22 , B24B37/24 , B24B37/26 , B24D18/0045 , B33Y80/00 , H01L21/30625
Abstract: Implementations described herein generally relate to polishing articles and methods of manufacturing polishing articles used in polishing processes and cleaning processes. More particularly, implementations disclosed herein relate to composite polishing articles having graded properties. In one implementation, a polishing article is provided. The polishing article comprises one or more exposed first regions formed from a first material and having a first zeta potential and one or more second exposed regions formed from a second material and having a second zeta potential, wherein the first zeta potential is different from the second zeta potential.
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公开(公告)号:US11851570B2
公开(公告)日:2023-12-26
申请号:US16668961
申请日:2019-10-30
Applicant: Applied Materials, Inc.
Inventor: Uma Sridhar , Sivapackia Ganapathiappan , Ashwin Chockalingam , Yingdong Luo , Daniel Redfield , Rajeev Bajaj , Nag B. Patibandla , Hou T. Ng , Sudhakar Madhusoodhanan
IPC: B29C64/112 , C09D11/38 , B24B37/24 , C09D11/107 , C09D11/101 , B33Y80/00 , B33Y70/00 , B29L31/00 , B29K33/00 , B33Y10/00
CPC classification number: C09D11/38 , B24B37/245 , B33Y70/00 , B33Y80/00 , C09D11/101 , C09D11/107 , B29C64/112 , B29K2033/08 , B29L2031/736 , B33Y10/00
Abstract: Polishing articles and methods of manufacturing polishing articles used in polishing processes and cleaning processes are provided. More particularly, implementations disclosed herein relate to composite polishing articles having tunable properties such as hydrophilicity and zeta potential. 3D printed chemical-mechanical planarization (CMP) pads composed of UV curable acrylic chemistry are generally hydrophobic in nature. Such hydrophobic behavior affects the wetting properties with abrasive-based polishing slurries such as ceria-base slurries. However, in order to increase the planarization and removal rate while decreasing defects, hydrophilic pads are preferred. In addition, it is desirable that the zeta potential (Zp) of the pads be tunable over a wide range of conditions at different pH values. Implementations of the present disclosure include methods for increasing the hydrophilicity and tuning the Zp of the pads with anionic additives and pads produced using these methods.
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公开(公告)号:US20230256567A1
公开(公告)日:2023-08-17
申请号:US18306170
申请日:2023-04-24
Applicant: Applied Materials, Inc.
Inventor: Daniel Redfield , Jason Garcheung Fung , Mayu Felicia Yamamura
IPC: B24D11/00 , B29C64/112 , B29C64/393 , B33Y30/00 , B33Y80/00 , B33Y50/02 , B33Y10/00 , B29C64/282 , B29C64/40 , C09G1/16
CPC classification number: B24D11/006 , B29C64/40 , B29C64/112 , B29C64/282 , B29C64/393 , B33Y10/00 , B33Y30/00 , B33Y50/02 , B33Y80/00 , C09G1/16 , B24B37/20
Abstract: A method of fabricating a polishing pad using an additive manufacturing system includes depositing a first set successive layers by droplet ejection to form a. Depositing the successive layers includes dispensing a polishing pad precursor to first regions corresponding to partitions of the polishing pad and dispensing a sacrificial material to second regions corresponding to grooves of the polishing pad. Removing the sacrificial material provides the polishing pad with a polishing surface that has the partitions separated by the grooves.
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公开(公告)号:US11241839B2
公开(公告)日:2022-02-08
申请号:US16289213
申请日:2019-02-28
Applicant: Applied Materials, Inc.
Inventor: William H. McClintock , Rajeev Bajaj , Jason G. Fung , Daniel Redfield
IPC: B29C64/00 , B29C64/393 , G01B9/02 , G06F9/30 , B33Y50/02
Abstract: Embodiments disclosed herein provide methods of forming bond pad redistribution layers (RDLs) in a fan-out wafer level packaging (FOWLP) scheme using an additive manufacturing process. In one embodiment, a method of forming a redistribution layer includes positioning a carrier substrate on a manufacturing support of an additive manufacturing system, the carrier substrate including a plurality of singulated devices, detecting one or more fiducial features corresponding to each of the plurality of singulated devices, determining actual positions of each of the plurality of singulated devices relative to one or more components of the additive manufacturing system, generating printing instructions for forming a patterned dielectric layer based on the actual positions of each of the plurality of singulated devices, and forming the patterned dielectric layer using the printing instructions.
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公开(公告)号:US10967482B2
公开(公告)日:2021-04-06
申请号:US15922813
申请日:2018-03-15
Applicant: Applied Materials, Inc.
Inventor: Daniel Redfield
IPC: B29C64/245 , B33Y10/00 , B29C64/112 , B24B53/017 , B33Y80/00 , B29C64/209 , B29C64/393 , B29C64/129 , B24B57/02
Abstract: A method of fabricating a polishing pad using an additive manufacturing system includes dispensing a first plurality of first layers from a first plurality of successive layers by, for each respective first layer of the first plurality of first layers, ejecting droplets of polishing layer precursor into gaps between projections from a support to form the respective first layer, and curing the respective first layer before depositing a subsequent first layer, and dispensing a second plurality of layers from the first plurality of successive layers over the first plurality of layers by, for each respective second layer of the second plurality of layers, ejecting droplets of the polishing layer precursor to form the respective second layer, each respective second layer spanning the projections and the gaps, and curing the respective second layer before depositing a subsequent second layer, and removing the polishing layer from the support.
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公开(公告)号:US10593574B2
公开(公告)日:2020-03-17
申请号:US14935134
申请日:2015-11-06
Applicant: Applied Materials, Inc.
Inventor: Jason G. Fung , Rajeev Bajaj , Daniel Redfield , Aniruddh Khanna , Mario Cornejo , Gregory E. Menk , John Watkins
IPC: B24B37/013 , H01L21/67 , B29C64/106 , B33Y10/00 , B33Y80/00 , B24B37/26 , B24B49/00 , B24B49/10 , B24B49/14 , B24B49/16 , H01L21/306 , H01L21/66 , B29L31/00
Abstract: Chemical mechanical polishing (CMP) apparatus and methods for manufacturing CMP apparatus are provided herein. CMP apparatus may include polishing pads, polishing head retaining rings, and polishing head membranes, among others, and the CMP apparatus may be manufactured via additive manufacturing processes, such as three dimensional (3D) printing processes. The CMP apparatus may include wireless communication apparatus components integrated therein. Methods of manufacturing CMP apparatus include 3D printing wireless communication apparatus into a polishing pad and printing a polishing pad with a recess configured to receive a preformed wireless communication apparatus.
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