Abstract:
Silicon-carbon alloy structures can be formed as inverted U-shaped structures around semiconductor fins by a selective epitaxy process. A planarization dielectric layer is formed to fill gaps among the silicon-carbon alloy structures. After planarization, remaining vertical portions of the silicon-carbon alloy structures constitute silicon-carbon alloy fins, which can have sublithographic widths. The semiconductor fins may be replaced with replacement dielectric material fins. In one embodiment, employing a patterned mask layer, sidewalls of the silicon-carbon alloy fins can be removed around end portions of each silicon-carbon alloy fin. An anneal is performed to covert surface portions of the silicon-carbon alloy fins into graphene layers. In one embodiment, each graphene layer can include only a horizontal portion in a channel region, and include a horizontal portion and sidewall portions in source and drain regions. If a patterned mask layer is not employed, each graphene layer can include only a horizontal portion.
Abstract:
One illustrative method disclosed herein includes, among other things, forming a sacrificial sidewall spacer adjacent a sidewall spacer of a transistor and, with the sacrificial sidewall spacer in position, forming openings in an active layer of an SOI substrate adjacent the sacrificial sidewall spacer so as to thereby expose portions of a buried insulation layer of the SOI substrate. In this example, the method also includes performing an isotropic etching process to form recesses of any shape in the buried insulation layer, wherein the recesses extend laterally under a portion of the active layer, and forming an epi semiconductor material in at least the recesses in the buried insulation layer.
Abstract:
A pFET includes a semiconductor-on-insulator (SOI) substrate; and a trench isolation within the SOI substrate, the trench isolation including a raised portion extending above an upper surface of the SOI substrate. A compressive channel silicon germanium (cSiGe) layer is over the SOI substrate. A strain retention member is positioned between at least a portion of the raised portion of the trench isolation and the compressive cSiGe layer. A gate and source/drain regions are positioned over the compressive cSiGe layer.
Abstract:
An aspect of the disclosure includes a semiconductor structure comprising: a set of fins on a substrate, the set of fins including a relaxed silicon germanium layer; and a dielectric between each fin in the set of fins; wherein each fin in a n-type field effect transistor (nFET) region further includes a strained silicon layer over the relaxed silicon germanium layer of each fin in the nFET region; wherein each fin in a p-type field effect transistor (pFET) region further includes a strained silicon germanium layer over the relaxed silicon germanium layer of each fin in the pFET region.
Abstract:
A method of fabricating a semiconductor device can include the following steps: (i) providing an initial sub-assembly including a trench-defining layer having a top surface; (ii) refining the initial sub-assembly into a first trench-cut intermediate sub-assembly by removing material to form an upper tier of a trench extending downward from the top surface of the trench-defining layer, the upper tier of the trench including two lateral trench surfaces and a bottom trench surface; and (iii) refining the first trench-cut intermediate sub-assembly into a second trench-cut intermediate sub-assembly by selectively removing material in a downwards direction starting from the bottom surface of the trench to form a lower tier of the trench, with the selective removal of material leaving at least a first defect blocking member in the lower tier of the trench.
Abstract:
The present invention relates generally to semiconductor devices and more particularly, to a structure and method of forming a partially depleted semiconductor-on-insulator (SOI) junction isolation structure using a nonuniform trench shape formed by reactive ion etching (RIE) and crystallographic wet etching. The nonuniform trench shape may reduce back channel leakage by providing an effective channel directly below a gate stack having a width that is less than a width of an effective back channel directly above the isolation layer.
Abstract:
A semiconductor structure including: trench-defining layer; an epitaxial layer; and a set of defect-blocking member(s). The trench-defining layer includes a trench surface which defines an elongated interior space called the “trench.” The epitaxial layer is grown epitaxially in the interior space of the trench. Each defect blocking member of the set of defect blocking members: (i) extends from a portion of trench surface into the interior space of the trench; and (ii) is located below a top surface of the epitaxial layer. The defect blocking member(s) are designed to arrest the propagation of generally-longitudinal defects in the epitaxial layer, as it is grown, where the generally-longitudinal defects are defects that propagate at least generally in the elongation direction of the trench.
Abstract:
An aspect of the disclosure provides for an asymmetric semiconductor device. The asymmetric semiconductor device may comprise: a substrate; and a fin-shaped field effect transistor (FINFET) disposed on the substrate, the FINFET including: a set of fins disposed proximate a gate; a first epitaxial region disposed on a source region on the set of fins, the first epitaxial region having a first height; and a second epitaxial region disposed on a drain region on the set of fins, the second epitaxial region having a second height, wherein the first height is distinct from the second height.
Abstract:
The present invention relates generally to semiconductor devices and more particularly, to a structure and method of forming an abrupt junction in the channel regions of high density technologies, such as tight pitch FinFET devices, using recessed source-drain (S-D) regions and annealing techniques. In an embodiment, a faceted buffer layer, deposited before the S-D region is formed, may be used to control the profile and dopant concentration of the junction under the channel. In another embodiment, the profile and dopant concentration of the junction may be controlled via a dopant concentration gradient in the S-D region.
Abstract:
Embodiments of the present invention provide a method for epitaxially growing a FinFET. One method may include providing a semiconductor substrate including an insulator and an underlayer; forming a channel layer on the semiconductor substrate using epitaxial growth; etching a recess into the channel layer and epitaxially regrowing a portion on the channel layer; etching the channel layer and the underlayer to form fins; forming a gate structure and a set of spacers; etching a source drain region into the channel layer; and forming a source drain material in the source drain region.