Abstract:
A solid film lubricant system for protecting metal wear interfaces subject to high temperatures and wet lubrications, comprising an oil-attracting solid lubricant mixture with at least two elements selected from the group of graphite, MoS.sub.2 and BN; a support (i.e., hard lands or hard sublayer) for the mixture to loads of at least 10 psi at temperatures of 600.degree.-800.degree. F. while being thermally stable; a thermally stable thermoset polymer matrix adhering the mixture to the support or the wear surface, the polymer having inherent hydrocarbon chemical attraction to form a tenacious oil film of the lubricating oil on the wearing surface. A method of making anti-friction coated surfaces comprising providing a light metal based cylinder surface (i.e., metal base or alloys of aluminum, titanium, or magnesium); exposing nonoxidized metal of the surface; applying a high elastic modulus load-supporting metal layer onto at least portions of the light metal cylinder surface; and simultaneously distributing a solvent-based solid film lubricant mixture and thermoset polymer onto at least portions of the layer at about room temperature to form a coating of desired thickness. An engine block with one or more anti-friction coated cylinder bore surfaces, comprising a hard, load-supporting face on the bore surface; and a coating on the face comprised of an oil-attracting solid lubricant mixture and a thermoset polymer that supports loads of at least 10 psi at temperatures of 600.degree.-800.degree. F. and is stable at such temperatures.
Abstract:
A lubricant composition useful for hot plastic working of metal material comprises 100 parts by weight of graphite particles and 2 to 100 parts by weight of particles of at least one metal oxide selected from oxides of Sn, Pb, Zn, Ca, Cu and Al and having an average size of 0.01 to 20.0 .mu.m.
Abstract:
A squeeze casting powdery mold releasing agent according to this invention consists of a granulated or powdery mixture of a lubricant, an organic polymer and a metal soap; wherein the lubricant is coated with the organic polymer or the metal soap. Therefore, the mold releasing agent allows productions of castings of high quality, in a squeeze casting work, with good workability and without worsening environmental situations.
Abstract:
A method for treating the phosphate sludge waste from phosphate conversion baths used in the metal forming and metal working industry is described whereby the phosphate sludge is completely converted into a lubricant additive which can be used in lubricant formulations for the metal forming and metal working industry as well as general purpose lubricants. By operation of this process, waste treatment and waste disposal problems associated with the phosphate sludge are essentially eliminated. Various dry-soap lubricant formulations, warm forming lubricant formulations, non-reactive lubricant formulations, and metal precoat formulations containing the recovered or recycled phosphate sludge additive are described. The lime normally contained in many of these lubricant formulations can be significantly reduced or essentially eliminated by using the recovered phosphate sludge additive of this invention, thereby resulting in improved lubricant formulations. The recovered phosphate sludge is especially useful as an Extreme Pressure Additive.
Abstract:
A process for coating a machine part surface wherein the surface is cleaned, abraded and treated so as to render the surface directly bondable to a resin-bonded lubricant coating. A powder coating containing resin and resin-bondable lubricant then is directly applied to the treated machine part surface and cured so as to cross-link the resin.
Abstract:
A novel lubrication blend useful per se as a lubricant or as an additive to form a novel lubricant composition. The lubrication blend consists essentially of a mixture of: (1) at least one complex sulfide of antimony, represented by the formula:Sb.sub.x S.sub.ywherein, x is a number in the range from about 1.7 to about 2.3, and y is a number in the range from about 3.6 to about 4.4, (2) at least one antimony oxide, and (3) at least one lamellar crystalline solid lubricant.
Abstract:
An electro-rheological fluid comprising a hydrophilic solid and a hydrophobic liquid component wherein the hydrophobic liquid component comprises a fluorosilicone whose average molecular weight is in the range 200-700.
Abstract:
A lubricant film which prevents galling or sliding metal surfaces comprising: a solid lubricant comprising 60-80% wt % of MoS.sub.2 or MoS.sub.2 +graphite; a lubricant additive comprising at least one component which comprises 10-30% wt % of Sb.sub.2 O.sub.3, Fe powder Zn powder or Ag powder; and an organic binder comprising 3-15% by weight of at least one component selected from the group consisting of epoxy ester resin, acrylic resin and urea resin.
Abstract translation:一种防止金属表面磨损或滑动的润滑剂膜,包括:包含60-80重量%的MoS 2或MoS 2 +石墨的固体润滑剂; 包含至少一种包含10-30重量%的Sb 2 O 3,Fe粉末Zn粉末或Ag粉末的组分的润滑剂添加剂; 和包含3-15重量%的至少一种选自环氧酯树脂,丙烯酸树脂和尿素树脂的组分的有机粘合剂。
Abstract:
Lubricating sealants which are resistant to aprotic solvents such as chloroform and carbon disulfide are prepared by forming a grease comprising glycerine, fumed silica, polyethylene glycol and a minor amount of water.
Abstract:
Acicular, crystalline calcium metaphosphate having a length to average diameter ratio of at least 10:1 can be prepared by forming a melt of materials used as a source of calcium, phosphorus and alkali metal, cooling the melt to about 550.degree. C. to about 970.degree. C., inducing acicular crystal formation, and recovering the acicular crystals. The diameters of the resultant acicular, crystalline calcium metaphosphates can average as small as 0.5 micron or smaller. Acicular, crystalline calcium metaphosphate can also be prepared with an average diameter of several microns and a length of several centimeters. Such acicular, crystalline calcium metaphosphates are useful in a number of applications, and particularly to prepare composites with organic polymeric materials.