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公开(公告)号：US20110118106A1
公开(公告)日：2011-05-19
申请号：US12892929
申请日：2010-09-29
Applicant: Hiroki SATO , Masafumi Kunieda , Ikuhito Teshima , Yuki Fujita
Inventor： Hiroki SATO , Masafumi Kunieda , Ikuhito Teshima , Yuki Fujita
IPC: B01J29/85
CPC classification number: C04B35/803 , C04B35/117 , C04B35/447 , C04B35/6303 , C04B35/82 , C04B37/005 , C04B38/0016 , C04B2111/00793 , C04B2235/3217 , C04B2235/3218 , C04B2235/322 , C04B2235/3272 , C04B2235/3281 , C04B2235/3284 , C04B2235/3427 , C04B2235/3463 , C04B2235/3472 , C04B2235/3481 , C04B2235/365 , C04B2235/447 , C04B2235/522 , C04B2235/5224 , C04B2235/5228 , C04B2235/5244 , C04B2235/5252 , C04B2235/526 , C04B2235/5264 , C04B2235/5268 , C04B2235/5276 , C04B2235/5292 , C04B2235/5296 , C04B2235/5427 , C04B2235/5436 , C04B2235/96 , C04B2237/062 , C04B2237/064 , C04B2237/066 , C04B2237/068 , C04B2237/09 , C04B2237/34 , C04B2237/341 , C04B2237/343 , C04B2237/348 , C04B2237/38 , C04B2237/708 , F01N3/2066 , F01N3/2828 , C04B35/00
Abstract: A honeycomb structure includes a honeycomb unit. The honeycomb unit includes plural cells, inorganic particles, and at least one of a flake substance, a tetrapod-shaped substance, and a three-dimensional needle-shaped substance. The plural cells extend from a first end face to a second end face of the honeycomb structure along a longitudinal direction of the honeycomb structure. The plural cells are defined by cell walls.
Abstract translation: 蜂窝结构体包括蜂窝单元。 蜂窝单元包括多个单元，无机颗粒和片状物质，四足体物质和三维针状物质中的至少一种。 多个单元沿着蜂窝结构体的长度方向从蜂窝结构体的第一端面延伸到第二端面。 多个单元由单元格壁定义。
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公开(公告)号：US20110115136A1
公开(公告)日：2011-05-19
申请号：US12884105
申请日：2010-09-16
Applicant: Masafumi KUNIEDA , Yosuke Matsukawa
Inventor： Masafumi KUNIEDA , Yosuke Matsukawa
IPC: C04B35/64
CPC classification number: C04B38/0006 , B01D53/9418 , B01D2251/2067 , B01D2255/20738 , B01D2255/50 , B01J29/072 , B01J35/04 , B01J37/0009 , B01J37/08 , B01J2229/42 , B28B17/026 , B28B2003/203 , C04B35/19 , C04B35/195 , C04B35/62675 , C04B35/6268 , C04B35/80 , C04B35/82 , C04B37/005 , C04B2111/00793 , C04B2111/0081 , C04B2235/3218 , C04B2235/3232 , C04B2235/3284 , C04B2235/3418 , C04B2235/3427 , C04B2235/3463 , C04B2235/349 , C04B2235/36 , C04B2235/522 , C04B2235/5224 , C04B2235/5228 , C04B2235/5244 , C04B2235/5292 , C04B2237/06 , C04B2237/062 , C04B2237/064 , C04B2237/068 , C04B2237/09 , C04B2237/341 , C04B2237/708 , C04B35/18 , C04B38/0016 , C04B38/0054 , C04B38/0074
Abstract: A method of manufacturing a honeycomb structural body includes performing a heat treatment on zeolite particles that have undergone an iron ion-exchange. The heat treatment is performed in a non-oxygenated atmosphere having a temperature within a range of approximately 500° C. through approximately 800° C. to obtain heat-treated zeolite particles. A honeycomb molded body is formed from a raw material including the heat-treated zeolite particles. The honeycomb molded body is fired to manufacture a honeycomb unit. The honeycomb structural body includes the honeycomb unit including plural cells extending from a first end face to a second end face in a longitudinal direction. The plural cells are partitioned by cell walls.
Abstract translation: 蜂窝结构体的制造方法，包括对经过铁离子交换的沸石粒子进行热处理。 热处理在温度在约500℃至约800℃的非氧化气氛中进行，以获得经热处理的沸石颗粒。 蜂窝成型体由包含经热处理的沸石颗粒的原料形成。 烧制蜂窝成型体以制造蜂窝单元。 蜂窝结构体包括蜂窝单元，其包括从纵向方向从第一端面延伸到第二端面的多个单元。 多个细胞被细胞壁分隔。
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公开(公告)号：US07939157B2
公开(公告)日：2011-05-10
申请号：US11494645
申请日：2006-07-28
Applicant: Hajime Tsunekawa , Masafumi Kunieda
Inventor： Hajime Tsunekawa , Masafumi Kunieda
CPC classification number: C04B35/6316 , B01D39/202 , B01D39/2086 , B01J35/04 , C04B35/18 , C04B35/82 , C04B38/0006 , C04B2111/00793 , C04B2235/322 , C04B2235/3418 , C04B2235/522 , C04B2235/5228 , C04B2235/5244 , C04B2235/526 , C04B2235/5264 , C04B2235/5296 , C04B2235/5436 , C04B2235/96 , F01N3/0222 , F01N3/2828 , F01N2330/06 , F01N2330/10 , F01N2330/48 , F01N2450/28 , Y02T10/20 , Y10T428/24149 , C04B14/42 , C04B14/46 , C04B28/24 , C04B30/02
Abstract: A honeycomb structure of the invention includes ceramic particles and inorganic fibers, and is characterized in that the inorganic fibers satisfy an expression of Aspect Ratio≧Fiber Strength (GPa)/0.3.
Abstract translation: 本发明的蜂窝结构体包括陶瓷颗粒和无机纤维，其特征在于无机纤维的长宽比≧纤维强度（GPa）/0.3的表达。
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44.发明申请PROCESS FOR PRODUCING AN IN PARTICULAR POROUS SHAPED CERAMIC BODY AND SHAPED BODY PRODUCED THEREBY 审中-公开用于生产特殊多孔陶瓷体及其生产的成型体的方法公开(公告)号：US20090325442A1
公开(公告)日：2009-12-31
申请号：US12441210
申请日：2007-09-13
Applicant: Reinhard Simon , Robert Danzer
Inventor： Reinhard Simon , Robert Danzer
CPC classification number: C04B38/0064 , B32B18/00 , B82Y30/00 , C04B35/111 , C04B35/185 , C04B35/486 , C04B35/565 , C04B35/6263 , C04B35/62807 , C04B35/62813 , C04B35/62823 , C04B35/62863 , C04B35/62886 , C04B35/62892 , C04B35/6303 , C04B35/6316 , C04B35/803 , C04B2235/3217 , C04B2235/3218 , C04B2235/3225 , C04B2235/3244 , C04B2235/3418 , C04B2235/3463 , C04B2235/3826 , C04B2235/3852 , C04B2235/3856 , C04B2235/3865 , C04B2235/3886 , C04B2235/483 , C04B2235/522 , C04B2235/5248 , C04B2235/5436 , C04B2235/5445 , C04B2235/5454 , C04B2235/5472 , C04B2235/6021 , C04B2235/61 , C04B2235/77 , C04B2235/80 , C04B2235/85 , C04B2235/9615 , Y10T442/30 , C04B35/76
Abstract: The invention relates to a method for producing an in particular porous molded ceramic article, which molded ceramic article is optionally reinforced with fibers and/or a semi-finished textile product such as woven fabric, wherein a powder A and at least one further powder B are suspended in a liquid, after which a molded article is formed from the suspension produced in this manner optionally in combination with fibers and/or a semi-finished textile product and the molded article is optionally sintered. It is provided according to the invention that the powders A and B are suspended approximately at a pH value of the liquid at which a viscosity minimum of the suspension is given, whereby high solids contents in the suspension can be adjusted with low viscosities. This makes possible a rapid production of largely crack-free molded articles with advantageously low-defect structures.
Abstract translation: 本发明涉及一种特别是多孔模制陶瓷制品的制造方法，其中模制陶瓷制品任选地用纤维和/或半成品纺织产品如织物织物增强，其中粉末A和至少一种另外的粉末B 悬浮在液体中，然后由以这种方式制备的悬浮液形成模制品，任选地与纤维和/或半成品纺织品组合，并且任选地烧结模塑制品。 根据本发明提供粉末A和B大约悬浮在提供悬浮液的最低粘度的液体的pH值下，从而可以以低粘度调节悬浮液中的高固体含量。 这使得可以快速生产具有有利的低缺陷结构的大部分无裂纹的模制品。
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公开(公告)号：US20090291256A1
公开(公告)日：2009-11-26
申请号：US12389338
申请日：2009-02-19
Applicant: Kazushige OHNO , Masafumi Kunieda , Takahiko Ido
Inventor： Kazushige OHNO , Masafumi Kunieda , Takahiko Ido
IPC: B32B3/12
CPC classification number: B01D46/2474 , B01D46/2429 , B01D46/2459 , B01D46/2466 , B01D46/247 , B01D2046/2433 , B01D2046/2437 , B01D2046/2496 , B01D2255/50 , B01D2255/9202 , B01D2257/404 , B01D2258/012 , B01J29/06 , B01J29/064 , B01J29/072 , B01J29/7615 , B01J35/002 , B01J35/04 , B01J35/06 , B01J37/0009 , B01J37/0018 , B01J2229/186 , C04B35/18 , C04B35/82 , C04B37/005 , C04B38/0009 , C04B2111/0081 , C04B2235/3217 , C04B2235/3229 , C04B2235/3232 , C04B2235/3239 , C04B2235/3244 , C04B2235/3262 , C04B2235/3272 , C04B2235/3275 , C04B2235/3279 , C04B2235/3284 , C04B2235/3291 , C04B2235/3418 , C04B2235/3463 , C04B2235/36 , C04B2235/522 , C04B2235/5224 , C04B2235/5228 , C04B2235/5232 , C04B2235/526 , C04B2235/5264 , C04B2235/5409 , C04B2235/5436 , C04B2237/062 , C04B2237/064 , C04B2237/341 , C04B2237/343 , C04B2237/38 , F01N3/2828 , F01N2330/00 , F01N2370/04 , F01N2510/063 , Y02A50/2322 , Y10T428/24149 , Y10T428/24157 , C04B35/80 , C04B38/0016 , C04B38/0054
Abstract: A honeycomb structure includes a honeycomb unit which has zeolite, inorganic binder, and cell walls extending from one end to another end along a longitudinal direction of the honeycomb unit to define cells. An amount of zeolite contained per apparent unit volume of the honeycomb unit is approximately 230 g/L or more. Mathematical formulae [1] and [2] are satisfied when a thickness of the cell walls is defined as X mm and an average pore diameter of a surface of the cell walls observed by a microscope is defined as Y μm: X+0.07≦Y≦X+0.27 [1] approximately 0.15≦X≦approximately 0.35 [2].
Abstract translation: 蜂窝结构体包括蜂窝单元，该蜂窝单元具有沸石，无机粘合剂和从蜂窝单元的长度方向的一端延伸至另一端的单元壁，以限定单元。 蜂窝单元的表观单位体积含有的沸石的量为约230g / L以上。 当细胞壁的厚度被定义为Xmm并且通过显微镜观察到的细胞壁的表面的平均孔径定义为Y mum：X + 0.07Y + 1时满足数学公式[1]和[2] 0.27 [1]约0.15×0.35 [2]。
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Patent Agency Ranking
46.发明授权Functionally gradient SiC/SiC ceramic matrix composites with tailored properties for turbine engine applications 有权功能梯度SiC / SiC陶瓷基体复合材料，适用于涡轮发动机应用公开(公告)号：US07597838B2
公开(公告)日：2009-10-06
申请号：US11027403
申请日：2004-12-30
Applicant: Suresh Subramanian , James Dale Steibel , Douglas Melton Carper , Toby George Darkins, Jr.
Inventor： Suresh Subramanian , James Dale Steibel , Douglas Melton Carper , Toby George Darkins, Jr.
CPC classification number: C04B35/806 , C04B35/565 , C04B35/62863 , C04B35/62865 , C04B35/62868 , C04B35/62871 , C04B35/62873 , C04B35/62884 , C04B35/62894 , C04B35/62897 , C04B2235/522 , C04B2235/5224 , C04B2235/5232 , C04B2235/524 , C04B2235/5244 , C04B2235/5248 , C04B2235/5264 , C04B2235/80 , F01D5/282 , F01D5/284 , F05C2203/0839 , F05D2300/2261 , F05D2300/2283 , F05D2300/603 , Y02T50/672 , Y10T428/2495 , Y10T428/24975 , Y10T428/249924 , Y10T428/249928 , Y10T428/249929 , Y10T428/24993 , Y10T428/249931 , Y10T428/249939 , Y10T428/24994 , Y10T428/249941 , Y10T428/265 , Y10T442/2975
Abstract: A ceramic matrix composite with a ceramic matrix and a gradient layering of coating on ceramic fibers. The coating typically improves the performance of the composite in one direction while degrading it in another direction. For a SiC-SiC ceramic matrix composite, a BN coating is layered in a gradient fashion or in a step-wise fashion in different regions of the article comprising the ceramic. The BN coating thickness is applied over the ceramic fibers to produce varying desired physical properties by varying the coating thickness within differing regions of the composite, thereby tailoring the strength of the composite in the different regions. The coating may be applied as a single layer as a multi-layer coating to enhance the performance of the coating as the ceramic matrix is formed or infiltrated from precursor materials into a preform of the ceramic fibers.
Abstract translation: 陶瓷基复合陶瓷基体和陶瓷纤维上涂层的梯度分层。 涂层通常在一个方向上改善复合材料的性能，同时使其在另一方向上降解。 对于SiC-SiC陶瓷基质复合材料，在包含陶瓷的制品的不同区域中，以梯度或逐步的方式层叠BN涂层。 通过改变复合材料的不同区域内的涂层厚度，在陶瓷纤维上施加BN涂层厚度以产生变化的所需物理性能，由此调整复合材料在不同区域中的强度。 作为多层涂层，可以将涂层作为单层施加，以在陶瓷基体由前体材料形成或从陶瓷纤维的预成型体中渗透时提高涂层的性能。
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公开(公告)号：US07578865B2
公开(公告)日：2009-08-25
申请号：US11465758
申请日：2006-08-18
Applicant: Bilal Zuberi , Robert G. Lachenauer , Sunilkumar C. Pillai , William M Carty
Inventor： Bilal Zuberi , Robert G. Lachenauer , Sunilkumar C. Pillai , William M Carty
CPC classification number: B01D63/066 , B01D39/2086 , B01D39/2089 , B01D46/0001 , B01D46/2418 , B01D46/2474 , B01D67/0046 , B01D2239/08 , B01D2239/10 , B01D2257/7022 , B01D2323/12 , B01D2323/18 , B01D2325/10 , B01J19/30 , B01J35/04 , B01J2219/30408 , B01J2219/30416 , B01J2219/30433 , B01J2219/30475 , B01J2219/30483 , B29C47/0028 , B29C47/12 , B29L2031/60 , B32B18/00 , C04B33/36 , C04B35/6263 , C04B35/76 , C04B35/80 , C04B35/803 , C04B35/806 , C04B35/82 , C04B38/0006 , C04B38/067 , C04B38/0675 , C04B38/068 , C04B2111/00129 , C04B2111/00793 , C04B2111/0081 , C04B2235/522 , C04B2235/5224 , C04B2235/5228 , C04B2235/5232 , C04B2235/5236 , C04B2235/524 , C04B2235/5244 , C04B2235/6021 , C04B2237/38 , C04B2237/584 , C04B2237/586 , F01N3/0222 , F01N3/0226 , F01N3/2828 , F01N3/2835 , F01N13/16 , F02M25/06 , Y10S55/05 , Y10S55/30 , Y10S264/48 , Y10T428/24149 , Y10T428/24273 , Y10T428/24992 , Y10T428/249953 , Y10T428/249967 , Y10T428/249969 , Y10T428/24997 , C04B38/0051 , C04B38/0054 , C04B38/0074
Abstract: A method is provided for producing a highly porous substrate. More particularly, the present invention enables fibers, such as organic, inorganic, glass, ceramic, polymer, or metal fibers, to be combined with binders and additives, and extruded, to form a porous substrate. Depending on the selection of the constituents used to form an extrudable mixture, the present invention enables substrate porosities of about 60% to about 90%, and enables process advantages at other porosities, as well. The extrudable mixture may use a wide variety of fibers and additives, and is adaptable to a wide variety of operating environments and applications. Additives can be selected that form inorganic bonds between overlapping fibers in the extruded substrate that provide enhanced strength and performance of the porous substrate in a variety of applications, such as, for example, filtration and as a host for catalytic processes, such as catalytic converters.
Abstract translation: 提供了一种制备高度多孔基材的方法。 更具体地，本发明使诸如有机，无机，玻璃，陶瓷，聚合物或金属纤维的纤维与粘合剂和添加剂组合并挤出以形成多孔基材。 根据用于形成可挤出混合物的组分的选择，本发明使基底孔隙率达到约60％至约90％，并且使其它孔隙率的工艺优点也得以实现。 可挤出的混合物可以使用各种各样的纤维和添加剂，并且适用于各种各样的操作环境和应用。 可以选择添加剂，其在挤出的基材中的重叠纤维之间形成无机粘合，其在多种应用中提供增强的多孔基材的强度和性能，例如过滤和作为催化过程的主体，例如催化转化器 。
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公开(公告)号：US20090092786A1
公开(公告)日：2009-04-09
申请号：US12263004
申请日：2008-10-31
Applicant: James Jenq Liu , Bilal Zuberi , William M. Carty
Inventor： James Jenq Liu , Bilal Zuberi , William M. Carty
CPC classification number: B01D39/2093 , B01D39/2082 , C04B35/478 , C04B35/638 , C04B35/803 , C04B38/0006 , C04B2111/00793 , C04B2235/3206 , C04B2235/3208 , C04B2235/3213 , C04B2235/3215 , C04B2235/3232 , C04B2235/3418 , C04B2235/3463 , C04B2235/522 , C04B2235/5224 , C04B2235/5228 , C04B2235/6021 , C04B2235/72 , C04B2235/80 , Y10S55/05 , Y10S55/10 , Y10S55/30 , Y10S264/48 , Y10T428/24149 , C04B35/185 , C04B38/0074 , C04B38/0645
Abstract: A porous fibrous honeycomb substrate having an aluminum titanate composition and methods of producing the same are provided herein. Precursors of aluminum titanate are provided in an extrudable mixture that includes fiber materials to form a green honeycomb substrate. When cured, the precursors of aluminum titanate form an aluminum titanate composition, with the fiber materials defining the porous microstructure. Various composite structures including aluminum titanate are provided to form a porous honeycomb substrate that can be configured to be filtration media and/or a catalytic host.
Abstract translation: 本发明提供一种具有钛酸铝组合物的多孔性纤维状蜂窝状基材及其制造方法。 钛酸铝的前体在包含纤维材料的可挤出混合物中提供以形成绿色蜂窝状基材。 当固化时，钛酸铝的前体形成钛酸铝组合物，其中纤维材料限定多孔微结构。 提供包括钛酸铝在内的各种复合结构以形成可被配置为过滤介质和/或催化剂主体的多孔蜂窝基材。
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公开(公告)号：US07486962B2
公开(公告)日：2009-02-03
申请号：US11465754
申请日：2006-08-18
Applicant: Bilal Zuberi , Robert G. Lachenauer , Sunilkumar C. Pillai , William M Carty
Inventor： Bilal Zuberi , Robert G. Lachenauer , Sunilkumar C. Pillai , William M Carty
CPC classification number: B01D63/066 , B01D39/2086 , B01D39/2089 , B01D46/0001 , B01D46/2418 , B01D46/2474 , B01D67/0046 , B01D2239/08 , B01D2239/10 , B01D2257/7022 , B01D2323/12 , B01D2323/18 , B01D2325/10 , B01J19/30 , B01J35/04 , B01J2219/30408 , B01J2219/30416 , B01J2219/30433 , B01J2219/30475 , B01J2219/30483 , B29C47/0028 , B29C47/12 , B29L2031/60 , B32B18/00 , C04B33/36 , C04B35/6263 , C04B35/76 , C04B35/80 , C04B35/803 , C04B35/806 , C04B35/82 , C04B38/0006 , C04B38/067 , C04B38/0675 , C04B38/068 , C04B2111/00129 , C04B2111/00793 , C04B2111/0081 , C04B2235/522 , C04B2235/5224 , C04B2235/5228 , C04B2235/5232 , C04B2235/5236 , C04B2235/524 , C04B2235/5244 , C04B2235/6021 , C04B2237/38 , C04B2237/584 , C04B2237/586 , F01N3/0222 , F01N3/0226 , F01N3/2828 , F01N3/2835 , F01N13/16 , F02M25/06 , Y10S55/05 , Y10S55/30 , Y10S264/48 , Y10T428/24149 , Y10T428/24273 , Y10T428/24992 , Y10T428/249953 , Y10T428/249967 , Y10T428/249969 , Y10T428/24997 , C04B38/0051 , C04B38/0054 , C04B38/0074
Abstract: A method is provided for producing a highly porous substrate. More particularly, the present invention enables fibers, such as organic, inorganic, glass, ceramic, polymer, or metal fibers, to be combined with binders and additives, and extruded, to form a porous substrate. Depending on the selection of the constituents used to form an extrudable mixture, the present invention enables substrate porosities of about 60% to about 90%, and enables process advantages at other porosities, as well. The extrudable mixture may use a wide variety of fibers and additives, and is adaptable to a wide variety of operating environments and applications. Additives can be selected that form inorganic bonds between overlapping fibers in the extruded substrate that provide enhanced strength and performance of the porous substrate in a variety of applications, such as, for example, filtration and as a host for catalytic processes, such as catalytic converters.
Abstract translation: 提供了一种制备高度多孔基材的方法。 更具体地，本发明使诸如有机，无机，玻璃，陶瓷，聚合物或金属纤维的纤维与粘合剂和添加剂组合并挤出以形成多孔基材。 根据用于形成可挤出混合物的组分的选择，本发明使基底孔隙率达到约60％至约90％，并且使其它孔隙率的工艺优点也得以实现。 可挤出的混合物可以使用各种各样的纤维和添加剂，并且适用于各种各样的操作环境和应用。 可以选择添加剂，其在挤出的基材中的重叠纤维之间形成无机粘合，其在多种应用中提供增强的多孔基材的强度和性能，例如过滤和作为催化过程的主体，例如催化转化器 。
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公开(公告)号：US20070152364A1
公开(公告)日：2007-07-05
申请号：US11322777
申请日：2005-12-30
Applicant: Bilal Zuberi , Robert Lachenauer , Sunilkumar Pillai
Inventor： Bilal Zuberi , Robert Lachenauer , Sunilkumar Pillai
CPC classification number: B01D63/066 , B01D39/2086 , B01D39/2089 , B01D46/0001 , B01D46/2418 , B01D46/2474 , B01D67/0046 , B01D2239/08 , B01D2239/10 , B01D2257/7022 , B01D2323/12 , B01D2323/18 , B01D2325/10 , B01J19/30 , B01J35/04 , B01J2219/30408 , B01J2219/30416 , B01J2219/30433 , B01J2219/30475 , B01J2219/30483 , B29C48/11 , B29C48/30 , B29L2031/60 , B32B18/00 , C04B33/36 , C04B35/6263 , C04B35/76 , C04B35/80 , C04B35/803 , C04B35/806 , C04B35/82 , C04B38/0006 , C04B38/067 , C04B38/0675 , C04B38/068 , C04B2111/00129 , C04B2111/00793 , C04B2111/0081 , C04B2235/522 , C04B2235/5224 , C04B2235/5228 , C04B2235/5232 , C04B2235/5236 , C04B2235/524 , C04B2235/5244 , C04B2235/6021 , C04B2237/38 , C04B2237/584 , C04B2237/586 , F01N3/0222 , F01N3/0226 , F01N3/2828 , F01N3/2835 , F01N13/16 , F02M25/06 , Y10S55/05 , Y10S55/30 , Y10S264/48 , Y10T428/24149 , Y10T428/24273 , Y10T428/24992 , Y10T428/249953 , Y10T428/249967 , Y10T428/249969 , Y10T428/24997 , C04B38/0051 , C04B38/0054 , C04B38/0074
Abstract: A method is provided for extruding and curing a highly porous substrate. More particularly, the present invention enables fibers, such as organic, inorganic, glass, ceramic, polymer, or metal fibers, to be mixed and extruded to form a highly porous substrate. Depending on the particular mixture, the present invention enables substrate porosities of about 60% to about 90%, and enables process advantages at other porosities, as well. The extrudable mixture may use a wide variety of fibers and additives, and is adaptable to a wide variety of operating environments and applications. Fibers, which have an aspect ratio greater than 1, are selected according to substrate requirements, and are mixed with binders, pore-formers, extrusion aids, and fluid to form a homogeneous extrudable mass. The homogeneous mass is extruded into a green substrate. The more volatile material is preferentially removed from the green substrate, which allows the fibers to interconnect and contact. As the curing process continues, fiber to fiber bonds are formed to produce a structure having a substantially open pore network. The resulting porous substrate is useful in many applications, for example, as a substrate for a filter, a catalyst host, a heat exchanger, a muffler, or a catalytic converter.
Abstract translation: 提供了用于挤出和固化高度多孔基材的方法。 更具体地说，本发明使诸如有机，无机，玻璃，陶瓷，聚合物或金属纤维之类的纤维混合并挤出以形成高度多孔的基材。 根据具体的混合物，本发明使得基材孔隙率为约60％至约90％，并且使得其它孔隙率的工艺优点也得以实现。 可挤出的混合物可以使用各种各样的纤维和添加剂，并且适用于各种各样的操作环境和应用。 具有大于1的长径比的纤维根据基底要求进行选择，并与粘合剂，成孔剂，挤出助剂和流体混合以形成均匀的可挤出物料。 将均匀的物料挤出成绿色基材。 优选从绿色衬底去除更易挥发的材料，这允许纤维互相连接并接触。 随着固化过程的继续，形成纤维与纤维结合以产生具有基本上开孔网络的结构。 得到的多孔基材在许多应用中是有用的，例如作为过滤器的底物，催化剂主体，热交换器，消声器或催化转化器。
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