摘要:
A method includes applying solder to conductive pads of a semiconductor device, applying solder to conductive pads of a substrate, aligning the solder on the semiconductor device with the solder on the substrate such that portions of the solder on the semiconductor device contact corresponding portions of the solder on the substrate, heating the semiconductor device and the substrate to liquefy the solder, and exerting an oscillating force operative to oscillate the semiconductor device relative to the substrate at a frequency.
摘要:
Methods and systems to method to determine an adhesion force of an underfill material to a chip assembled in a flip-chip module are provided. A method includes forming a flip-chip module including a chip connected to a substrate with a layer of underfill material adhered to the chip and the substrate. The method also includes forming a block from the layer of underfill material. The method further includes measuring a force required to shear the block from a surface of the flip-chip module.
摘要:
Utilizing an appropriately configured laser interferometer, the warpage of a silicon chip can be easily monitored during the solder reflow attachment process in an effort to determine the amount of stress encountered by the chip. Warpage measurements can then be continuously monitored throughout the process and related data can be stored to easily suggest the level of warpage generated by various processing parameters. By dynamically monitoring warpage in conjunction with processing parameters, a correlation can be established between the various parameters chosen, and resulting warpage. Based upon this correlation, the evaluators can easily identify those parameters which produce minimum stress, thus avoiding potential for breakage and damage during reflow operations.
摘要:
A flip chip assembly having reduced stress and warpage comprises a flip chip package including an organic substrate and an integrated circuit chip, a temporary structure having a coefficient of thermal expansion that is substantially similar to a coefficient of thermal expansion of the integrated circuit chip, and a cap member coupled to a top side of the organic substrate. A bottom side of the integrated circuit chip is bonded to the top side of the organic substrate with controlled chip collapse columns. Additionally, a bottom side of the organic substrate is soldered to a top side of the temporary structure with solder interconnections that are applied to a plurality of solder pads on the top side of the temporary structure, the position of the solder pads on the temporary structure mirroring the position of a plurality of solder pads on the bottom side of the organic substrate.
摘要:
Methods and systems to method to determine an adhesion force of an underfill material to a chip assembled in a flip-chip module are provided. A method includes forming a flip-chip module including a chip connected to a substrate with a layer of underfill material adhered to the chip and the substrate. The method also includes forming a block from the layer of underfill material. The method further includes measuring a force required to shear the block from a surface of the flip-chip module.
摘要:
Semiconductor packaging techniques are provided which optimize metallurgical properties of a joint using dissimilar solders. A solder composition for Controlled Collapse Chip Connection processing includes a combination of a tin based lead free solder component designed for a chip and a second solder component designed for a laminate. The total concentration of module Ag after reflow is less than 1.9% by weight. A method of manufacturing a solder component is also provided.
摘要:
In one embodiment of the present invention, inert nano-sized particles having dimensions from 1 nm to 1,000 nm are added into a solder ball. The inert nano-sized particles may comprise metal oxides, metal nitrides, metal carbides, metal borides, etc. The inert nano-sized particles may be a single compound, or may be a metallic material having a coating of a different material. In another embodiment of the present invention, a small quantity of at least one elemental metal that forms stable high melting intermetallic compound with tin is added to a solder ball. The added at least one elemental metal forms precipitates of intermetallic compounds with tin, which are dispersed as fine particles in the solder.
摘要:
Semiconductor packaging techniques are provided which optimize metallurgical properties of a joint using dissimilar solders. A solder composition for Controlled Collapse Chip Connection processing includes a combination of a tin based lead free solder component designed for a chip and a second solder component designed for a laminate. The total concentration of module Ag after reflow is less than 1.9% by weight. A method of manufacturing a solder component is also provided.
摘要:
A method for reducing stress and warpage in flip chip packages comprising providing a flip chip package including an organic substrate, an integrated circuit chip, and a cap member, providing a temporary structure having a coefficient of thermal expansion that is substantially similar to a coefficient of thermal expansion of the integrated circuit chip, soldering a bottom side of the organic substrate to a top side of the temporary structure, bonding a bottom side of the integrated circuit chip to a top side of the organic substrate with controlled chip collapse columns, coupling the cap member to the top side of the organic substrate, applying force to the flip chip package in a first direction, and applying force to the temporary structure in a second direction opposite the first direction in order to shear the top side of the temporary structure from the bottom side of the organic substrate to remove the temporary structure from the flip chip package.
摘要:
A structure, for controlled collapse chip connection (C4) between an integrated circuit (IC) and a substrate, that alleviates the adverse effects resulting from induced stresses in C4 solder joints, the structure includes: a first and second array defined on the ball limiting metallurgy (BLM) side of the IC; a first and second array of surface mount (SM) pads arranged on the substrate placement side; and wherein the reduction of the adverse effects resulting from the induced stress in the solder joints is facilitated by varying the relative alignment of the first and second arrays of SM pads to the first and second arrays of solder balls.