Contact assemblies, methods for making contact assemblies, and plating machines with contact assemblies for plating microelectronic workpieces

    公开(公告)号:US07048841B2

    公开(公告)日:2006-05-23

    申请号:US10354649

    申请日:2003-01-28

    Abstract: Contact assemblies, electroplating machines with contact assemblies, and methods for making contact assemblies that are used in the fabrication of microelectronic workpieces. The contact assemblies can be wet-contact assemblies or dry-contact assemblies. A contact assembly for use in an electroplating system can comprise a support member and a contact system coupled to the support member. The support member, for example, can be a ring or another structure that has an inner wall defining an opening configured to allow the workpiece to move through the support member along an access path. In one embodiment, the support member is a conductive ring having a plurality of posts depending from the ring that are spaced apart from one another by gaps. The contact system can be coupled to the posts of the support member. The contact system can have a plurality of contact members projecting inwardly into the opening relative to the support member and transversely with respect to the access path. The contact members can comprise electrically conductive biasing elements, such as fingers, that have a contact site and a dielectric coating covering at least a portion of the biasing elements. The contact members can also have a raised feature configured to engage the seed-layer on the workpiece for conducting the current to the seed-layer.

    Apparatus and method for electrolytically depositing copper on a semiconductor workpiece
    6.
    发明授权
    Apparatus and method for electrolytically depositing copper on a semiconductor workpiece 有权
    在半导体工件上电沉积铜的装置和方法

    公开(公告)号:US06811675B2

    公开(公告)日:2004-11-02

    申请号:US09885232

    申请日:2001-06-20

    Applicant: Linlin Chen

    Inventor: Linlin Chen

    Abstract: This invention employs a novel approach to the copper metallization of a workpiece, such as a semiconductor workpiece. In accordance with the invention, an alkaline electrolytic copper bath is used to electroplate copper onto a seed layer, electroplate copper directly onto a barrier layer material, or enhance an ultra-thin copper seed layer which has been deposited on the barrier layer using a deposition process such as PVD. The resulting copper layer provides an excellent conformal copper coating that fills trenches, vias, and other microstructures in the workpiece. When used for seed layer enhancement, the resulting copper seed layer provide an excellent conformal copper coating that allows the microstructures to be filled with a copper layer having good uniformity using electrochemical deposition techniques. Further, copper layers that are electroplated in the disclosed manner exhibit low sheet resistance and are readily annealed at low temperatures.

    Abstract translation: 本发明采用了对诸如半导体工件的工件的铜金属化的新颖方法。 根据本发明,使用碱性电解铜浴将铜电镀到种子层上,将铜直接电镀到阻挡层材料上,或者使用沉积物增强已经沉积在阻挡层上的超薄铜籽晶层 工艺如PVD。 所得到的铜层提供了一种优异的保形铜涂层,其填充工件中的沟槽,通孔和其它微结构。 当用于种子层增强时,所得到的铜种子层提供了优异的共形铜涂层,其允许使用电化学沉积技术使微结构填充具有良好均匀性的铜层。 此外,以所公开的方式电镀的铜层表现出低的薄层电阻,并且在低温下容易退火。

    Method for forming a conductive copper structure
    7.
    发明授权
    Method for forming a conductive copper structure 有权
    形成导电铜结构的方法

    公开(公告)号:US06743719B1

    公开(公告)日:2004-06-01

    申请号:US10348821

    申请日:2003-01-22

    Abstract: The present invention provides, in one embodiment, a method of forming a metal layer over a semiconductor wafer. The method includes the chemical reduction of copper oxide (105) over the deposited copper seed layer (110) by exposure to a substantially copper-free reducing agent solution (120), such that the copper oxide (105) is substantially converted to elemental copper, followed by electrochemical deposition of a second copper layer (125) over the copper seed layer (110). Such methods and resulting conductive structures thereof may be advantageously used in methods to make integrated circuits comprising interconnection metal lines.

    Abstract translation: 在一个实施例中,本发明提供了一种在半导体晶片上形成金属层的方法。 该方法包括通过暴露于基本上不含铜的还原剂溶液(120)而在沉积的铜籽晶层(110)上化学还原氧化铜(105),使得氧化铜(105)基本上转化为元素铜 ,然后在铜籽晶层(110)上电化学沉积第二铜层(125)。 这样的方法及其导电结构可有利地用于制造包括互连金属线的集成电路的方法中。

    Apparatus and method for electrolytically depositing a metal on a workpiece
    8.
    发明授权
    Apparatus and method for electrolytically depositing a metal on a workpiece 有权
    在工件上电沉积金属的装置和方法

    公开(公告)号:US06632345B1

    公开(公告)日:2003-10-14

    申请号:US09694413

    申请日:2000-10-23

    Applicant: LinLin Chen

    Inventor: LinLin Chen

    Abstract: In accordance with one embodiment of the invention, a process for applying a metal to a workpiece is set forth. The workpiece initially includes a seed layer deposited on at least a portion of a surface thereof that is generally unsuitable for bulk electrochemical deposition. The process starts with this workpiece and repairs the seed layer by depositing a metal using a first electrochemical deposition process to provide a repaired seed layer that is suitable for subsequent bulk electrochemical deposition. After the seed layer has been repaired, a bulk metal deposition over the repaired seed layer is executed by electrochemically depositing a bulk amount of a metal onto the repaired seed layer using a second electrochemical deposition process. The processing parameters of the second electrochemical deposition process are different from processing parameters used in the first electrochemical deposition process. A corresponding apparatus is also set forth.

    Abstract translation: 根据本发明的一个实施例,阐述了将金属施加到工件上的工艺。 工件最初包括沉积在其表面的至少一部分上的种子层,其通常不适于本体电化学沉积。 该工艺从该工件开始并且通过使用第一电化学沉积工艺沉积金属来修复种子层,以提供适于随后的大量电化学沉积的修复的种子层。 种子层已被修复之后,通过使用第二电化学沉积工艺通过电化学沉积大量金属到修复的种子层上来进行修复的种子层上的块状金属沉积。 第二电化学沉积工艺的加工参数不同于在第一电化学沉积工艺中使用的加工参数。 还提出了相应的装置。

    Apparatus and method for electrolytically depositing copper on a semiconductor workpiece
    10.
    发明授权
    Apparatus and method for electrolytically depositing copper on a semiconductor workpiece 有权
    在半导体工件上电沉积铜的装置和方法

    公开(公告)号:US06277263B1

    公开(公告)日:2001-08-21

    申请号:US09387099

    申请日:1999-08-31

    Applicant: LinLin Chen

    Inventor: LinLin Chen

    Abstract: This invention employs a novel approach to the copper metallization of a workpiece, such as a semiconductor workpiece. In accordance with the invention, an alkaline electrolytic copper bath is used to electroplate copper onto a seed layer, electroplate copper directly onto a barrier layer material, or enhance an ultra-thin copper seed layer which has been deposited on the barrier layer using a deposition process such as PVD. The resulting copper layer provides an excellent conformal copper coating that fills trenches, vias, and other microstructures in the workpiece. When used for seed layer enhancement, the resulting copper seed layer provide an excellent conformal copper coating that allows the microstructures to be filled with a copper layer having good uniformity using electrochemical deposition techniques. Further, copper layers that are electroplated in the disclosed manner exhibit low sheet resistance and are readily annealed at low temperatures.

    Abstract translation: 本发明采用了对诸如半导体工件的工件的铜金属化的新颖方法。 根据本发明,使用碱性电解铜浴将铜电镀到种子层上,将铜直接电镀到阻挡层材料上,或者使用沉积物增强已经沉积在阻挡层上的超薄铜籽晶层 工艺如PVD。 所得到的铜层提供了一种优异的保形铜涂层,其填充工件中的沟槽,通孔和其它微结构。 当用于种子层增强时,所得到的铜种子层提供了优异的共形铜涂层,其允许使用电化学沉积技术使微结构填充具有良好均匀性的铜层。 此外,以所公开的方式电镀的铜层表现出低的薄层电阻,并且在低温下容易退火。

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