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公开(公告)号:US20230193466A1
公开(公告)日:2023-06-22
申请号:US18108989
申请日:2023-02-13
Applicant: Applied Materials, Inc.
Inventor: Nagarajan RAJAGOPALAN , Xinhai HAN , Michael Wenyoung TSIANG , Masaki OGATA , Zhijun JIANG , Juan Carlos ROCHA-ALVAREZ , Thomas NOWAK , Jianhua ZHOU , Ramprakash SANKARAKRISHNAN , Amit Kumar BANSAL , Jeongmin LEE , Todd EGAN , Edward W. BUDIARTO , Dmitriy PANASYUK , Terrance Y. LEE , Jian J. CHEN , Mohamad A. AYOUB , Heung Lak PARK , Patrick REILLY , Shahid SHAIKH , Bok Hoen KIM , Sergey STARIK , Ganesh BALASUBRAMANIAN
IPC: C23C16/52 , G01B11/06 , H01L21/687 , H01L21/67 , C23C16/509 , G01N21/55 , G01N21/65 , H01L21/00 , C23C16/458 , C23C16/46 , C23C16/50 , C23C16/505 , C23C16/455
CPC classification number: C23C16/52 , G01B11/0683 , H01L21/687 , H01L21/67248 , H01L21/67253 , C23C16/5096 , G01N21/55 , G01N21/658 , G01B11/0625 , H01L21/00 , C23C16/458 , C23C16/46 , C23C16/50 , C23C16/505 , C23C16/45565 , C23C16/4557 , C23C16/509 , G01N2201/1222
Abstract: A method of processing a substrate according to a PECVD process is described. Temperature profile of the substrate is adjusted to change deposition rate profile across the substrate. Plasma density profile is adjusted to change deposition rate profile across the substrate. Chamber surfaces exposed to the plasma are heated to improve plasma density uniformity and reduce formation of low quality deposits on chamber surfaces. In situ metrology may be used to monitor progress of a deposition process and trigger control actions involving substrate temperature profile, plasma density profile, pressure, temperature, and flow of reactants.
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公开(公告)号:US20210066039A1
公开(公告)日:2021-03-04
申请号:US16988466
申请日:2020-08-07
Applicant: Applied Materials, Inc.
Inventor: Jian LI , Viren KALSEKAR , Paul BRILLHART , Juan Carlos ROCHA-ALVAREZ , Vinay K. PRABHAKAR
IPC: H01J37/32 , H01L21/67 , H01L21/683 , C23C16/505 , C23C16/458 , C23C16/46
Abstract: One or more embodiments described herein generally relate to a semiconductor processing apparatus that utilizes high radio frequency (RF) power to improve uniformity. The semiconductor processing apparatus includes an RF powered primary mesh and an RF powered secondary mesh, which are disposed in a substrate supporting element. The secondary RF mesh is positioned underneath the primary RF mesh. A connection assembly is configured to electrically couple the secondary mesh to the primary mesh. RF current flowing out of the primary mesh is distributed into multiple connection junctions. As such, even at high total RF power/current, a hot spot on the primary mesh is prevented because the RF current is spread to the multiple connection junctions. Accordingly, there is less impact on substrate temperature and film non-uniformity, allowing much higher RF power to be used without causing a local hot spot on the substrate being processed.
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公开(公告)号:US20200249263A1
公开(公告)日:2020-08-06
申请号:US16748640
申请日:2020-01-21
Applicant: Applied Materials, Inc.
Inventor: Lu XU , Sarah Michelle BOBEK , Prashant Kumar KULSHRESHTHA , Byung Seok KWON , Venkata Sharat Chandra PARIMI , Kwangduk Douglas LEE , Juan Carlos ROCHA-ALVAREZ
Abstract: Embodiments described herein relate to methods and tools for monitoring electrostatic chucking performance. A performance test is performed that requires only one bowed substrate and one reference substrate. To run the test, the reference substrate is positioned on an electrostatic chuck in a process chamber and the bowed substrate is positioned on the reference substrate. A voltage is applied from a power source to the electrostatic chuck, generating an electrostatic chucking force to secure the bowed substrate to the reference substrate. Thereafter, the applied voltage is decreased incrementally until the electrostatic chucking force is too weak to maintain the bowed substrate in flat form, resulting in dechucking of the bowed wafer. By monitoring the impedance of the chamber during deposition using a sensor, the dechucking threshold voltage can be identified at the point where the impedance of the reference substrate and the impedance of the bowed substrate deviates.
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公开(公告)号:US20200234982A1
公开(公告)日:2020-07-23
申请号:US16838128
申请日:2020-04-02
Applicant: Applied Materials, Inc.
Inventor: Saptarshi BASU , Jeongmin LEE , Paul CONNORS , Dale R. DU BOIS , Prashant Kumar KULSHRESHTHA , Karthik Thimmavajjula NARASIMHA , Brett BERENS , Kalyanjit GHOSH , Jianhua ZHOU , Ganesh BALASUBRAMANIAN , Kwangduk Douglas LEE , Juan Carlos ROCHA-ALVAREZ , Hiroyuki OGISO , Liliya KRIVULINA , Rick GILBERT , Mohsin WAQAR , Venkatanarayana SHANKARAMURTHY , Hari K. PONNEKANTI
IPC: H01L21/67 , H01J37/32 , H01L21/687
Abstract: Implementations disclosed herein describe a bevel etch apparatus within a loadlock bevel etch chamber and methods of using the same. The bevel etch apparatus has a mask assembly within the loadlock bevel etch chamber. During an etch process, the mask assembly delivers a gas flow to control bevel etch without the use of a shadow frame. As such, the edge exclusion at the bevel edge can be reduced, thus increasing product yield.
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公开(公告)号:US20200234932A1
公开(公告)日:2020-07-23
申请号:US16703140
申请日:2019-12-04
Applicant: Applied Materials, Inc.
Inventor: Venkata Sharat Chandra PARIMI , Zubin HUANG , Jian LI , Satish RADHAKRISHNAN , Rui CHENG , Diwakar N. KEDLAYA , Juan Carlos ROCHA-ALVAREZ , Umesh M. KELKAR , Karthik JANAKIRAMAN , Sarah Michelle BOBEK , Prashant Kumar KULSHRESHTHA , Vinay K. PRABHAKAR , Byung Seok KWON
IPC: H01J37/32 , C23C16/458 , C23C16/46 , C23C16/50
Abstract: Embodiments of the present disclosure generally relate to a pedestal for increasing temperature uniformity in a substrate supported thereon. The pedestal comprises a body having a heater embedded therein. The body comprises a patterned surface that includes a first region having a first plurality of posts extending from a base surface of the body at a first height, and a second region surrounding the central region having a second plurality of posts extending from the base surface at a second height that is greater than the first height, wherein an upper surface of each of the first plurality of posts and the second plurality of posts are substantially coplanar and define a substrate receiving surface.
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公开(公告)号:US20190100839A1
公开(公告)日:2019-04-04
申请号:US16192228
申请日:2018-11-15
Applicant: Applied Materials, Inc.
Inventor: Amit Kumar BANSAL , Juan Carlos ROCHA-ALVAREZ , Sanjeev BALUJA , Sam H. KIM , Tuan Anh NGUYEN
IPC: C23C16/455
Abstract: The present disclosure relates to a semiconductor processing apparatus. The processing chamber includes a chamber body and lid defining an interior volume, a substrate support disposed in the interior volume and a showerhead assembly disposed between the lid and the substrate support. The showerhead assembly includes a faceplate configured to deliver a process gas to a processing region defined between the showerhead assembly and the substrate support and an underplate positioned above the faceplate, defining a first plenum between the lid and the underplate, the having multiple zones, wherein each zone has a plurality of openings that are configured to pass an amount of inert gas from the first plenum into a second plenum defined between the faceplate and the underplate, in fluid communication with the plurality of openings of each zone such that the inert gas mixes with the process gas before exiting the showerhead assembly.
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公开(公告)号:US20190035665A1
公开(公告)日:2019-01-31
申请号:US16148639
申请日:2018-10-01
Applicant: Applied Materials, Inc.
Inventor: Xing LIN , Bozhi YANG , Jianhua ZHOU , Dale R. DUBOIS , Juan Carlos ROCHA-ALVAREZ , Ramprakash SANKARAKRISHNAN
IPC: H01L21/687 , H01L21/67 , C23C16/458 , H01J37/32 , C23C16/50
Abstract: A method and apparatus for a heated pedestal is provided. In one embodiment, the heated pedestal includes a body comprising a ceramic material, a plurality of heating elements encapsulated within the body, and one or more grooves formed in a surface of the body adjacent each of the plurality of heating elements, at least one side of the grooves being bounded by a ceramic plate.
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公开(公告)号:US20180040473A1
公开(公告)日:2018-02-08
申请号:US15784834
申请日:2017-10-16
Applicant: Applied Materials, Inc.
Inventor: Brian Saxton UNDERWOOD , Abhijit Basu MALLICK , Mukund SRINIVASAN , Juan Carlos ROCHA-ALVAREZ
IPC: H01L21/02 , C23C16/48 , C23C16/56 , H01L21/324 , C23C16/40
CPC classification number: H01L21/0262 , C23C16/401 , C23C16/482 , C23C16/54 , C23C16/56 , H01J11/36 , H01L21/02529 , H01L21/02532 , H01L21/02658 , H01L21/02664 , H01L21/324
Abstract: A method and apparatus for forming a flowable film are described. The method includes providing an oxygen free precursor gas mixture to a processing chamber containing a substrate. The oxygen free precursor gas is activated by exposure to UV radiation in the processing chamber. Molecular fragments resulting from the UV activation are encouraged to deposit on the substrate to form a flowable film on the substrate. The substrate may be cooled to encourage deposition. The film may be hardened by heating and/or by further exposure to UV radiation.
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公开(公告)号:US20170016118A1
公开(公告)日:2017-01-19
申请号:US15278455
申请日:2016-09-28
Applicant: Applied Materials, Inc.
Inventor: Nagarajan RAJAGOPALAN , Xinhai HAN , Michael Wenyoung TSIANG , Masaki OGATA , Zhijun JIANG , Juan Carlos ROCHA-ALVAREZ , Thomas NOWAK , Jianhua ZHOU , Ramprakash SANKARAKRISHNAN , Amit Kumar BANSAL , Jeongmin LEE , Todd EGAN , Edward BUDIARTO , Dmitriy PANASYUK , Terrance Y. LEE , Jian J. CHEN , Mohamad A. AYOUB , Heung Lak PARK , Patrick REILLY , Shahid SHAIKH , Bok Hoen KIM , Sergey STARIK , Ganesh BALASUBRAMANIAN
IPC: C23C16/52 , C23C16/46 , H01L21/687 , C23C16/458 , G01B11/06 , H01L21/67 , C23C16/455 , C23C16/509
CPC classification number: C23C16/52 , C23C16/45565 , C23C16/4557 , C23C16/458 , C23C16/46 , C23C16/50 , C23C16/505 , C23C16/509 , C23C16/5096 , G01B11/0625 , G01B11/0683 , G01N21/55 , G01N21/658 , G01N2201/1222 , H01L21/00 , H01L21/67248 , H01L21/67253 , H01L21/687
Abstract: A method of processing a substrate according to a PECVD process is described. Temperature profile of the substrate is adjusted to change deposition rate profile across the substrate. Plasma density profile is adjusted to change deposition rate profile across the substrate. Chamber surfaces exposed to the plasma are heated to improve plasma density uniformity and reduce formation of low quality deposits on chamber surfaces. In situ metrology may be used to monitor progress of a deposition process and trigger control actions involving substrate temperature profile, plasma density profile, pressure, temperature, and flow of reactants.
Abstract translation: 描述了根据PECVD工艺处理衬底的方法。 调整衬底的温度分布以改变衬底上的沉积速率分布。 调整等离子体密度分布以改变跨衬底的沉积速率分布。 暴露于等离子体的室表面被加热以改善等离子体密度均匀性并减少在室表面上形成低质量的沉积物。 原位计量可用于监测沉积过程的进展并触发涉及衬底温度曲线,等离子体密度分布,压力,温度和反应物流动的控制动作。
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公开(公告)号:US20160230281A1
公开(公告)日:2016-08-11
申请号:US15009345
申请日:2016-01-28
Applicant: Applied Materials, Inc.
Inventor: Xing LIN , Jianhua ZHOU , Juan Carlos ROCHA-ALVAREZ , Ramprakash SANKARAKRISHNAN
IPC: C23C16/46 , H01L21/687 , H01L21/67 , C23C16/458 , H01J37/32
CPC classification number: H01L21/68792 , C23C16/4581 , C23C16/4586 , H01J37/32715 , H01J37/32724 , H01L21/67103
Abstract: A method and apparatus for a pedestal is provided. In one embodiment, the pedestal includes a body comprising a ceramic material having a flange, one or more heating elements embedded in the body, a first shaft coupled to the flange, and a second shaft coupled to the first shaft; wherein the second shaft includes a plurality of fluid channels formed therein that terminate in the second shaft.
Abstract translation: 提供了一种用于基座的方法和装置。 在一个实施例中,基座包括主体,该主体包括具有凸缘的陶瓷材料,嵌入本体中的一个或多个加热元件,联接到凸缘的第一轴和联接到第一轴的第二轴; 其中所述第二轴包括在其中形成的多个流体通道,其终止于所述第二轴。
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