摘要:
High quality epitaxial layers of monocrystalline materials can be grown overlying monocrystalline substrates such as large silicon wafers by forming a compliant substrate for growing the monocrystalline layers. An accommodating buffer layer comprises a layer of monocrystalline oxide spaced apart from a silicon wafer by an amorphous interface layer of silicon oxide. The amorphous interface layer dissipates strain and permits the growth of a high quality monocrystalline oxide accommodating buffer layer. The accommodating buffer layer is lattice matched to both the underlying silicon wafer and the overlying monocrystalline material layer. Any lattice mismatch between the accommodating buffer layer and the underlying silicon substrate is taken care of by the amorphous interface layer. In addition, formation of a compliant substrate may include utilizing surfactant enhanced epitaxy, epitaxial growth of single crystal silicon onto single crystal oxide, and epitaxial growth of Zintl phase materials. The strain relief provided by the amorphous interface layer reduces the amount of defects, such as dislocations, occurring in the semiconductor structure and allows a higher crystalline quality to be obtained. The propagation of dislocations can further be controlled by applying a strain controlling element to the semiconductor structure. The strain controlling element may include a distorting material applied to the substrate and having a different thermal property than the substrate so that the distorting material can induce a strain in the semiconductor structure to compensate for strain induced in the semiconductor structure during its manufacture. The strain controlling element may also include a pattern growth for controlling the location of dislocations in the semiconductor structure.
摘要:
High quality epitaxial layers of monocrystalline materials can be grown overlying monocrystalline substrates such as large silicon wafers by forming a compliant substrate for growing the monocrystalline layers. An accommodating buffer layer comprises a layer of monocrystalline oxide spaced apart from a silicon wafer by an amorphous interface layer of silicon oxide. The amorphous interface layer dissipates strain and permits the growth of a high quality monocrystalline oxide accommodating buffer layer. The accommodating buffer layer has a lattice registry to both the underlying silicon wafer and the overlying monocrystalline material layer. Any lattice mismatch between the accommodating buffer layer and the underlying silicon substrate is taken care of by the amorphous interface layer. In addition, formation of a compliant substrate may include utilizing surfactant enhanced epitaxy, epitaxial growth of single crystal silicon onto single crystal oxide, and epitaxial growth of Zintl phase materials. The layers of the semiconductor structure may be manufactured in such a way as to control the formation of anti-phase domains so that the structure may operate without the deleterious effects associated with such defects. Such manufacture may include heat treating the substrate to essentially or completely eliminate single steps (anti-phase domains) by forming double steps that can transfer to the oxide interface layer and suppress the formation of anti-phase domains by forming double step therein, in preference to single steps.
摘要:
Semiconductor structures are provided with high quality epitaxial layers of monocrystalline materials grown overlying monocrystalline substrates such as large silicon wafers by forming a compliant substrate for growing the monocrystalline layers. An accommodating buffer layer comprises a layer of monocrystalline oxide spaced apart from a silicon wafer by an amorphous interface layer of silicon oxide. The accommodating buffer layer is lattice matched to both the underlying silicon wafer and an overlying monocrystalline material layer. With laser assisted fabrication, a laser energy source is used to preclean the accommodating buffer layer, to excite the accommodating buffer layer to higher energy to promote two-dimensional growth, and to amorphize the accommodating buffer layer, without requiring transport of the semiconductor structure from one environment to another. When chemical vapor deposition is utilized, the laser radiation source can be employed to crack volatile chemical precursors while selectively heating the growth substrate to enable selective deposition.
摘要:
Process for fabrication of semiconductor structures and devices (267, 270) including an intermediate surface cleaning procedure performed to remove metal contaminants in the surface region (262) of a seed film (261) of a monocrystalline compound semiconductor material that is formed overlying a perovskite oxide film (24), which is the source of the contaminants. After removal of the contaminated surface region (262), monocrystalline compound semiconductor material is regrown on the remaining seed film (264) to form a layer (266) having a thickness suitable for forming devices therein.
摘要:
A method for fabricating a semiconductor structure comprises the steps of providing a silicon substrate (10) having a surface (12); forming on the surface of the silicon substrate an interface (14) comprising a single atomic layer of silicon, oxygen, and a metal; and forming one or more layers of a single crystal oxide (26) on the interface. The interface comprises an atomic layer of silicon, oxygen, and a metal in the form XSiO2, where X is a metal.
摘要:
High quality epitaxial layers of monocrystalline materials can be grown overlying monocrystalline substrates such as large silicon wafers by forming a compliant substrate for growing the monocrystalline layers. An accommodating buffer layer comprises a layer of monocrystalline oxide spaced apart from a silicon wafer by an amorphous interface layer of silicon oxide. The amorphous interface layer dissipates strain and permits the growth of a high quality monocrystalline oxide accommodating buffer layer. The accommodating buffer layer has lattice registry to both the underlying silicon wafer and the overlying monocrystalline material layer. Formation of a compliant substrate preferably includes utilizing enhanced epitaxy of a surfactant template layer. The surfactant template layer may be formed by depositing an organometallic compound on the accommodating buffer layer using atomic layer epitaxy. In certain preferred embodiments, the organometallic compound is an aluminum-containing compound.
摘要:
Process for fabricating a semiconductor structure (500) comprising depositing a capping layer (67) on a portion (54) of a monocrystalline compound semiconductor layer (66) overlying a template film (64), a monocrystalline perovskite oxide material (60), an amorphous oxide layer (62) and a monocrystalline silicon substrate (52), and then exposing at least one surface region (531) of the single crystal silicon substrate (52) into which a CMOS circuit (56) is formed in a CMOS region (53), followed by heating the CMOS circuit (56) to anneal the CMOS region (53) and, optionally, concurrently transform the monocrystalline perovskite oxide film (60) into an amorphous perovskite oxide film (136). The resulting composite semiconductor structure (500) is also encompassed.
摘要:
Process for fabricating a semiconductor structure (34), and the resulting products, having reduced crystal defects and/or contamination in a monocrystalline compound semiconductor layer (26) that is compliantly attached to a monocrystalline semiconductor substrate (22) via an accommodating buffer layer (36), a capping/template layer (30), and a thin monocrystalline compound semiconductor seed film (38) comprised of a compound semiconductor, in that order from furthest to closest to layer (26). To accomplish this, a thin monocrystalline compound semiconductor seed film (38) is formed on an intermediate structure (33) including a monocrystalline perovskite buffer layer (24) and an overlying capping/template layer (30), and the resulting structure (33) is annealed at a temperature effective to reduce crystal defects in the compound semiconductor seed film (38), and optionally also may be used to amorphize the monocrystalline perovskite layer, all before a compound semiconductor layer (26) is formed thereon in a device-thickness.