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1.
公开(公告)号:US11024535B2
公开(公告)日:2021-06-01
申请号:US16598772
申请日:2019-10-10
Applicant: Tokyo Electron Limited
Inventor: Kai-Hung Yu , David O'Meara , Nicholas Joy , Gyanaranjan Pattanaik , Robert Clark , Kandabara Tapily , Takahiro Hakamata , Cory Wajda , Gerrit Leusink
IPC: H01L21/768
Abstract: A method for filling recessed features with a low-resistivity metal. The method includes providing a patterned substrate containing a recessed feature formed in a first layer and a second layer that is exposed in the recessed feature, and pre-treating the substrate with a surface modifier that increases metal deposition selectivity on the second layer relative to on the first layer, depositing a metal layer on the substrate by vapor phase deposition, where the metal layer is preferentially deposited on the second layer in the recessed feature, and removing metal nuclei deposited on the first layer, including on a field area and on sidewalls of the first layer in the recessed feature, to selectively form the metal layer on the second layer in the recessed feature. The steps of pre-treating, depositing and removing may be repeated at least once to increase a thickness of the metal layer in the recessed feature.
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公开(公告)号:US10950460B2
公开(公告)日:2021-03-16
申请号:US16533354
申请日:2019-08-06
Applicant: Tokyo Electron Limited
Inventor: Angelique Raley , Andrew Metz , Cory Wajda , Junling Sun
IPC: H01L21/3213 , H01L21/56 , H01L21/311 , H01L21/02
Abstract: A process is provided in which etched layer(s) are protected from residues or defects caused by or resulting from exposure to atmospheric conditions. Protection is provided through the formation of an encapsulation layer post etch. In one embodiment, the encapsulation is provided by a thin layer formed in an atomic layer deposition (ALD) process. The thin layer prevents the etched layer(s) from exposure to air. This encapsulation process may take place after the etch process thus allowing for substrates to be subsequently exposed to atmospheric conditions with little or no queue time constraints being needed for staging subsequent wet clean processing steps. In one embodiment, the encapsulation process may be performed with no vacuum break between the etch process and the encapsulation process. In one embodiment, the encapsulation film is compatible with subsequent wet process steps and can be removed during this wet process steps without adverse effects.
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公开(公告)号:US20170317022A1
公开(公告)日:2017-11-02
申请号:US15651979
申请日:2017-07-17
Applicant: Tokyo Electron Limited
Inventor: Kai-Hung Yu , Gerrit J. Leusink , Cory Wajda , Tadahiro Ishizaka , Takahiro Hakamata
IPC: H01L23/522 , H01L21/768 , H01L23/532 , H01L21/285
CPC classification number: H01L23/5226 , H01L21/28556 , H01L21/28562 , H01L21/76814 , H01L21/76826 , H01L21/76876 , H01L21/76879 , H01L21/76882 , H01L23/53242
Abstract: A method is provided for at least partially filling a feature in a substrate. The method includes providing a substrate containing a feature, depositing a ruthenium (Ru) metal layer to at least partially fill the feature, and heat-treating the substrate to reflow the Ru metal layer in the feature.
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4.
公开(公告)号:US12237216B2
公开(公告)日:2025-02-25
申请号:US17688343
申请日:2022-03-07
Applicant: Tokyo Electron Limited
Inventor: Kai-Hung Yu , Shihsheng Chang , Ying Trickett , Eric Chih-Fang Liu , Yun Han , Henan Zhang , Cory Wajda , Robert D. Clark , Gerrit J. Leusink , Gyanaranjan Pattanaik , Hiroaki Niimi
IPC: H01L21/768
Abstract: A method for filling recessed features with a low-resistivity metal. The method includes providing a patterned substrate containing a recessed feature formed in a first layer and a second layer that is exposed in the recessed feature, forming a nucleation enhancement layer on a sidewall of the first layer in the recessed feature and depositing a metal layer in the recessed feature by vapor phase deposition, where the metal layer is deposited on the second layer and on the nucleation enhancement layer. An initial metal layer may be selectively formed on the second layer in the recessed feature before forming the nucleation enhancement layer.
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公开(公告)号:US10700009B2
公开(公告)日:2020-06-30
申请号:US16147928
申请日:2018-10-01
Applicant: Tokyo Electron Limited
Inventor: Kai-Hung Yu , Nicholas Joy , Eric Chih Fang Liu , David L. O'Meara , David Rosenthal , Masanobu Igeta , Cory Wajda , Gerrit J. Leusink
IPC: H01L21/283 , H01L23/532 , H01L21/285 , H01L21/3213 , H01L21/768 , C23C16/16 , C23C16/56 , C23C16/455 , C23C16/04 , H01L23/522 , H01L21/321
Abstract: A method is provided for void-free Ru metal filling of features in a substrate. The method includes providing a substrate containing features, depositing a Ru metal layer in the features, removing the Ru metal layer from a field area around an opening of the features, and depositing additional Ru metal in the features, where the additional Ru metal is deposited in the features at a higher rate than on the field area. According to one embodiment, the additional Ru metal is deposited until the features are fully filled with Ru metal.
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公开(公告)号:US09607888B2
公开(公告)日:2017-03-28
申请号:US14613086
申请日:2015-02-03
Applicant: Tokyo Electron Limited
Inventor: Kai-Hung Yu , Toshio Hasegawa , Tadahiro Ishizaka , Manabu Oie , Fumitaka Amano , Steven Consiglio , Cory Wajda , Kaoru Maekawa , Gert J. Leusink
IPC: H01L21/768 , H01L21/285 , H01L23/532 , C23C16/04 , C23C16/34
CPC classification number: H01L21/76846 , C23C16/045 , C23C16/34 , H01L21/28562 , H01L21/76877 , H01L23/53238 , H01L2924/0002 , H01L2924/00
Abstract: Methods for integration of atomic layer deposition (ALD) of barrier layers and chemical vapor deposition (CVD) of Ru liners for Cu filling of narrow recessed features for semiconductor devices are disclosed in several embodiments. According to one embodiment, the method includes providing a substrate containing a recessed feature, depositing a conformal barrier layer by ALD in the recessed feature, where the barrier layer contains TaN or TaAlN, depositing a conformal Ru liner by CVD on the barrier layer, and filling the recessed feature with Cu metal.
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公开(公告)号:US20170084464A1
公开(公告)日:2017-03-23
申请号:US15267890
申请日:2016-09-16
Applicant: Tokyo Electron Limited
Inventor: Kandabara N. Tapily , Robert D. Clark , Steven P. Consiglio , Cory Wajda , Gerrit J. Leusink
IPC: H01L21/28 , H01L21/3105 , H01L29/51 , H01L21/02
Abstract: A germanium-containing semiconductor device and a method for forming a germanium-containing semiconductor device are described. The method includes providing a germanium-containing substrate, depositing an aluminum-containing diffusion barrier layer on the germanium-containing substrate, depositing a high-k layer on the aluminum-containing diffusion barrier layer, and exposing the high-k layer to atomic oxygen to reduce the equivalent oxide thickness (EOT) of the high-k layer while avoiding oxidizing the germanium-containing substrate. The germanium-containing semiconductor device includes a germanium-containing substrate, an aluminum-containing diffusion barrier layer on the germanium-containing substrate, and a high-k layer on the aluminum-containing diffusion barrier layer, where the high-k layer has been exposed to atomic oxygen to reduce the EOT of the high-k layer while avoiding oxidizing the germanium-containing substrate.
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公开(公告)号:US20160358815A1
公开(公告)日:2016-12-08
申请号:US15172648
申请日:2016-06-03
Applicant: Tokyo Electron Limited
Inventor: Kai-Hung Yu , Gerrit J. Leusink , Cory Wajda , Tadahiro Ishizaka , Takahiro Hakamata
IPC: H01L21/768 , H01L23/532 , H01L23/522
CPC classification number: H01L23/5226 , H01L21/28556 , H01L21/28562 , H01L21/76814 , H01L21/76826 , H01L21/76876 , H01L21/76879 , H01L21/76882 , H01L23/53242
Abstract: A method is provided for at least partially filling a feature in a substrate. The method includes providing a substrate containing a feature, depositing a ruthenium (Ru) metal layer to at least partially fill the feature, and heat-treating the substrate to reflow the Ru metal layer in the feature.
Abstract translation: 提供了一种用于至少部分地填充衬底中的特征的方法。 该方法包括提供含有特征的基底,沉积钌(Ru)金属层以至少部分地填充该特征,以及热处理该基底以使特征中的Ru金属层回流。
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9.
公开(公告)号:US11621190B2
公开(公告)日:2023-04-04
申请号:US17334389
申请日:2021-05-28
Applicant: Tokyo Electron Limited
Inventor: Kai-Hung Yu , David O'Meara , Nicholas Joy , Gyanaranjan Pattanaik , Robert Clark , Kandabara Tapily , Takahiro Hakamata , Cory Wajda , Gerrit Leusink
IPC: H01L21/768 , H01L21/02
Abstract: A method for filling recessed features with a low-resistivity metal. The method includes providing a patterned substrate containing a recessed feature formed in a first layer and a second layer that is exposed in the recessed feature, and pre-treating the substrate with a surface modifier that increases metal deposition selectivity on the second layer relative to on the first layer, depositing a metal layer on the substrate by vapor phase deposition, where the metal layer is preferentially deposited on the second layer in the recessed feature, and removing metal nuclei deposited on the first layer, including on a field area and on sidewalls of the first layer in the recessed feature, to selectively form the metal layer on the second layer in the recessed feature. The steps of pre-treating, depositing and removing may be repeated at least once to increase a thickness of the metal layer in the recessed feature.
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公开(公告)号:US20210234096A1
公开(公告)日:2021-07-29
申请号:US17226495
申请日:2021-04-09
Inventor: Steven Consiglio , Cory Wajda , Kandabara Tapily , Takaaki Tsunomura , Takashi Ando , Paul C. Jamison , Eduard A. Cartier , Vijay Narayanan , Marinus J.P. Hopstaken
Abstract: A method of controlling the forming voltage of a dielectric film in a resistive random access memory (ReRAM) device. The method includes depositing a dielectric film contains intrinsic defects on a substrate, forming a plasma-excited treatment gas containing H2 gas, and exposing the dielectric film to the plasma-excited treatment gas to create additional defects in the dielectric film without substantially changing a physical thickness of the dielectric film, where the additional defects lower the forming voltage needed for generating an electrically conducting filament across the dielectric film. The dielectric film can include a metal oxide film and the plasma-excited treatment gas may be formed using a microwave plasma source.
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