Abstract:
Method and apparatus of fabricating a core laminate Printed Circuit Board structure with highly planar external surfaces is provided. A pre-formed flat material including a first resinous sub-material and a second carrier sub-material is used to planarize external surfaces. During lamination, uniform pressure is applied to the pre-formed flat sheet which covers the upper surface of the printed circuit. The resinous material of the first sub-material flows to fill the crevices, vias, etc. of the upper surface of the PCB. Moreover, due to the uniform pressure on the pre-formed flat sheet, the resinous first sub-material is planarized. This planarized surface provides a suitable base substrate for a thin film multilayer build-up structure and that provides electrical connections between the thin film top layers and the Printed Circuit Board - style core layers.
Abstract:
It is an object of the present invention to provide a surface-treated copper foil comprising an electrodeposited copper foil with a chromium-free rust-proofing layer which exhibits good performance in peel strength and resistance to peel loss after chemical treatment as a printed wiring board. To achieve this object, a surface-treated copper foil comprising an rust-proofing layer and a silane coupling agent layer formed on the bonding surface of an electrodeposited copper foil to an insulating resin substrate, wherein the rust-proofing layer comprises a nickel layer having a thickness by weight of 5 to 40 mg/m 2 and a tin layer having a thickness by weight of 5 to 40 mg/m 2 stacked in this order, and the rust-proofing layer is provided with the silane coupling layer on the surface is applied. Also a surface-treated copper foil coated with a very thin primer resin layer, comprising the surface-treated copper foil according to the present invention (without roughening treatment), and a very thin primer resin layer having a thickness by calculation of 0.5 to 5-micron meter provided on the bonding surface of the surface-treated copper foil to the insulating resin substrate is applied.
Abstract:
A multilayered printed circuit board comprising: a substrate (330) on which a conductive circuit (334) is formed; an interlayer insulating resin layer (350) formed on the conductive circuit (334); an opening (348) for forming a via hole (360) formed in the interlayer insulating resin layer (350); and another conductive circuit (358) including a via hole (360) and formed on the interlayer insulating resin layer (350), wherein the surface of the conductive circuit (334) is subjected to a coarsening process using etching solution containing cupric complex and organic acid, and stripe pits and projections are formed on the inner wall of the opening (348) for forming the via hole (360).
Abstract:
The invention aims to provide a resin primer which can stick an insulator layer to a conductor foil whereof the surface is not much roughened with sufficient adhesive force, a conductor foil with resin, a laminated sheet and a method of manufacturing same. The resin primer of the invention comprises a resin having film-forming ability and a breaking energy of 0.15J or more. The conductor foil with resin of the invention comprises a resin layer comprising a conductor foil and the aforesaid resin primer. Further, the laminated sheet of the invention comprises the conductor foil, an insulating layer disposed facing the conductor foil, and a resin layer comprising the aforesaid resin primer disposed between the conductor foil and insulating layer so that it is in contact therewith. This laminated sheet can be manufactured by heating and pressurizing a laminate comprising the aforesaid conductor foil with resin, and a prepreg laminated on this resin layer.
Abstract:
The invention provides a copper foil with resin for the production of printed wiring boards which is excellent in the balance among flame retardance, flowability of resin, water resistance and peel strength, specifically a copper foil having a resin layer on one surface of the copper foil, characterized in that the resin layer is made from a resin composition comprising (a) 5 to 30 parts by weight of a composition consisting of both a polymer having crosslinking functional groups in the molecule and a crosslinking agent therefor, (b) 5 to 30 parts by weight of an epoxy resin which is liquid at room temperature, and (c) 40 to 90 parts by weight of a compound having a structure represented by the general formula (I): (I) wherein R is H or (II)
Abstract:
The present invention provides a prepreg and a circuit board that can achieve, e.g., low interstitial via connection resistance, excellent connection stability, and high durability, regardless of materials, physical properties, and a combination of the materials of an insulating layer. The present invention also provides a method for manufacturing the prepreg and the circuit board. The prepreg of the present invention includes a laminate (3) including at least one first layer (2) and at least one second layer (1). The first layer (2) is an insulating layer that includes a resin. The second layer (1) has pores that connect an upper and a lower surface of the second layer (1), and the upper and the lower surface of the second layer (1) differ from each other in at least one selected from open are ratio and average pore diameter. Using this prepreg makes it possible to provide a circuit board that is characterized, e.g., by low interstitial via connection resistance, excellent connection stability, and high durability.
Abstract:
A resin compound for forming an interlayer insulating layer of a printed wiring board, characterized in that it comprises an epoxy resin containing as an epoxy resin curing agent having a nitrogen content of 5 to 25 wt % and a maleimide compound being curable with heat and contains no halogen elements. The resin compound can be used for producing a copper foil with a resin which is free of a halogen element and has high flame retardancy, and further exhibits excellent resistance to water and heat and good strength against peeling between the copper foil and a substrate.