摘要:
The present invention relates to a device for ultrasound welding of at least two overlapping sheets, comprising: at least one sonotrode for emitting ultrasound, at least one reaction part disposed at least partially facing the sonotrode, at least one intermediate wall other than a roller, movable relative to the at least one sonotrode and the reaction part, said intermediate wall at least partially defining a gap in which the sheets to be welded are inserted so as to execute at least one seal weld extending parallel in the direction of movement of the intermediate wall at the gap. At least one of the intermediate wall and the sonotrode has a transverse section comprising at least one relief projecting toward the gap.
摘要:
A mold for forming plastic elements or for welding plastic elements to one another includes a thermocouple having its metallic elements welded to the mold to provide an accurate indication of the temperature of the mold. The metallic elements may be welded at a common location or at spaced apart locations. A circuit responsive to the temperature indication provided by the thermocouple controls the heating of the mold to maintain it at a predetermined temperature.
摘要:
A method and apparatus for welding thermoplastic materials with a stir welding system using a rotating element pin or element with a geometry to induce frictional energy from the rotating element. A floating constraining surface that has a motion independent of the rotation the pin (preferably stationary) is used to constrain ejection of material from the zone where the weld is being formed. Molten material is retained in the weld region, avoiding weakness and voids at the weld joint. Optionally a system for introducing thermal energy into the weld zone in addition to the frictional energy is used. The system for introducing the thermal energy may be in association with the constraining shoe and/or the rotating tool, or a system independent of these.
摘要:
An apparatus and method for bonding polymeric materials is provided. The apparatus and method both utilize ferromagnetic materials in association with the polymeric materials to be bonded together. The polymeric materials, and the ferromagnetic material, are placed within a magnetic field, which causes hysteresis losses in the ferromagnetic field, and thus elevation in the temperature of both the ferromagnetic material and the polymeric materials to the point where the polymeric materials melt and fuse together. The ferromagnetic materials only rise in temperature to their Curie temperatures, at which point the hysteresis losses cease, and the polymeric material stops being heated. Removing the electromagnetic field allows for cooling and fusing.
摘要:
An apparatus and method for bonding polymeric materials is disclosed. The apparatus and method both utilize ferromagnetic materials in association with the polymeric materials to be bonded together. The polymeric materials, and the ferromagnetic material, are placed within a magnetic field, which causes hysterisis losses in the magnetic field, and thus elevation in the temperature of both the ferromagnetic material and the polymeric materials to the point where the polymeric materials melt and fuse together. The ferromagnetic materials only rise in temperature to their Curie temperatures, at which point the hysterisis losses cease, and the polymeric material stops being heated. Removing the electromagnetic field allows for cooling and fusing. An interface composition may also be placed between the two polymeric materials to be bonded.
摘要:
The end folds of cellophane wrappings applied to products advancing along a given feed direction are heat-sealed by a device appearing substantially as a feed channel. The channel coincides with the feed direction and is compassed at least on one side by a conveyor belt extending parallel with a fixed path followed by the products and equipped with a succession of heated pads positioned to enter into contact with selected portions of the end folds; during their passage along the path, only the pads occupying one or more limited sections of the feed channel will be heated, according to the amount of thermal energy that needs effectively to be transferred to the pads in order to seal the folds.
摘要:
Apparatus for manufacturing heat sealed products from high temperature film materials exhibiting superior barrier properties, such as films made from LCP resin. The apparatus has in relevant part a first compression member having a heating element that is capable of being continuously or intermittently heated to a temperature of about 300.degree. C. (c. 575.degree. F.) backed by a layer of material capable of supporting the heating element, a second compression member that opposes the first compression member and having an electrically conductive tubular sealing element, capable of being flash-heated by means of a pulse of electric current to a temperature of about 425.degree. C. (c. 800.degree. F.) and immediately flash-cooled to room temperature or below by means of forcing vortex-chilled coolant fluid through the tubular lumen, backed by a layer of material capable of supporting the sealing element, and two floating sheets or tapes of high-temperature release material disposed therebetween.
摘要:
A method and apparatus for forming and consolidating organic matrix composites. An organic matrix composite panel comprising laid-up prepregs is placed between sheets of a susceptor material that is susceptible to inductive heating to form a workpiece. The resulting workpiece is placed within upper and lower dies formed of a material that is not susceptible to inductive heating. An induction coil embedded within the dies is energized and inductively heats the susceptor sheets surrounding the panel. The sheets in turn conductively heat the organic matrix composite panel. A pressure zone between the workpiece and one of the dies is pressurized to form the workpiece to the contour of a forming surface on one of the dies. The pressure in the pressure zone is maintained on the workpiece until the organic matrix composite panel is fully consolidated and formed.
摘要:
A fixed coil induction heater produces quality thermoplastic fusion welds in prefabricated resin composite parts. A susceptor along a bondline between parts aligns with the induction coil segments of a solenoid induction coil along the centerline of the coil. Energizing the coil heats the susceptor to form the weld at the bondline. For this operation, our induction heating workcell uses complementary dies that define a central cavity with an oval pattern of induction coil segments roughly conforming to the shape of the cavity and surrounding all faces of the cavity where we position the preform composite parts and susceptor.
摘要:
An apparatus for bonding together at least two composite tapes comprising a tape head, a support surface adjacent the tape head and a supply system for supplying first and second composite tapes between the tape head and the support surface. The tape head includes a heating section and a pressure section pivotally coupled to the heating section. The heating section includes a heater for heating the tapes, and the pressure section includes a system for applying a force for urging the tapes against the support surface.