Abstract:
Disclosed is a method for checking integrated circuit layout design files. The method includes identifying a via geometry that is laid out on a via mask file. Identifying a metallization geometry that is laid out on a metallization mask file. Shifting the via geometry in a first orientation to produce a first shifted via geometry. Performing a logical AND between the first shifted via geometry and the metallization geometry. The method further includes determining whether the logical AND produces a value indicative of a sufficient overlap between the identified metallization geometry and the first shifted via geometry.
Abstract:
Disclosed is a method for fabricating conductive contacts in a dielectric layer that overlies a semiconductor wafer having diffusion regions, shallow trench isolation regions, and gate structures that have a part overlying the shallow trench isolation regions. The method includes forming an oxide layer over the gate structures and forming a photoresist mask over the semiconductor wafer, including the oxide layer over the gate structures. The photoresist mask has windows that define an opening over gate contact locations, and the gate contact locations are defined substantially over the part of the gate structures that overlie the shallow trench isolation regions. The method further includes etching the oxide layer over the gate structures through the windows to define exposed gate structure regions. The method also includes depositing a silicon nitride layer over the semiconductor wafer including the oxide layer over the gate structures and the exposed gate structure regions, and depositing a dielectric layer over the deposited silicon nitride layer. The method then includes etching via holes through the dielectric layer and the silicon nitride layer to define conductive contact vias to both the exposed gate structure regions and diffusion regions.
Abstract:
A semiconductor device has a device layer, a conductive structure, such as a conductive line, disposed over the device layer, and a porous dielectric layer disposed over the device layer and the conductive structure. At least one via is formed through the porous dielectric layer to the conductive structure with a second dielectric material formed along sidewalls of the via. Often, the porous dielectric layer includes a hydrophobic aerogel material having silicon-hydrogen bonds. One exemplary method of making the semiconductor device includes forming a conductive structure over a device layer of the semiconductor device and then forming a porous dielectric layer over the device layer and the conductive structure. A first via is formed through the porous dielectric layer to the conductive structure. The first via is filled with a second dielectric material that is less porous than the porous dielectric layer and then a second via is formed through the second dielectric material to the conductive structure.
Abstract:
A method of making an integrated circuit interconnect structure having air as the effective dielectric between metallization layers includes the steps of: a) providing an air dielectric formation layer of a sacrificial material over a substrate; b) forming a pillar holes in the air dielectric formation layer; c) filling the pillar holes with a non-sacrificial material; d) constructing a metallization layer over the sacrificial air dielectric formation layer and non-sacrificial material pillars; and e) applying an isotropic etchant to the interconnect structure to remove the sacrificial material, leaving the non-sacrificial material pillars for mechanical support of the metallization layer. An interconnect structure having an air dielectric includes a bottom metallization layer, a top metallization layer, and a plurality of pillars separating the bottom and top metallization layers and mechanically supporting the top metallization layer. Additional similar interconnect structures can be stacked over a base interconnect structure.
Abstract:
Disclosed is a method for encapsulating a via over a first metal layer of a semiconductor substrate in a damascene processing to prevent voiding. The method includes forming an intermetal oxide (IMO) layer over the first metal layer and forming a via in the IMO layer such that the via exposes a portion of the first metal layer and a side wall of the via in the IMO layer. The method also includes conformally forming a first barrier layer over the IMO layer and the via such that a portion of the first barrier layer is deposited over the side wall of the IMO layer and the exposed portion of the first metal layer. The method further includes depositing a second metal layer over the first barrier layer such that the second metal layer fills the via within the first barrier layer portion deposited in the via to form a metal via. Additionally, the method includes removing the second metal layer and the first barrier layer above a top portion of the IMO layer and forming a trench in a portion of the IMO layer in contact with the first barrier layer to a specified depth. The method further includes forming a second barrier layer in the trench. The method also forming a third metal layer over the second barrier layer in the trench to form a metal trench such that the metal via is encapsulated by the first barrier layer so as to reduce electromigration effect in the metal via.
Abstract:
Disclosed is a method for making a passivation coated semiconductor structure. The method includes providing a substrate having a metallization line patterned over the substrate. The metallization line defining at least one interconnect feature having a first thickness, and depositing a first silicon nitride barrier layer having a second thickness over the substrate and the metallization line. The method further including applying an oxide material over the first silicon nitride barrier layer that overlies the substrate and the metallization line. The oxide application includes a deposition component and a sputtering component, and the sputtering component is configured to remove at least a part of an edge of the first silicon nitride layer. The edge is defined by the metallization line underlying the first silicon nitride layer. Further, the method includes depositing a second silicon nitride layer over the oxide material that is applied by the deposition component and the edge of the first silicon nitride layer sputtered by the sputtering component to establish a moisture and mobile ion repelling barrier between the second and first silicon nitride layers.
Abstract:
The present invention provides for a hexagonal semiconductor die, semiconductor substrates and methods of forming a semiconductor die. One embodiment of the present invention provides a method of forming a semiconductor die comprising: providing a semiconductor wafer; forming an array of regular hexagonal dies upon the wafer, the array being formed in a two-dimensional honeycomb configuration; forming circuitry upon individual ones of the hexagonal dies; separating the hexagonal dies by laser cutting; and attaching a plurality of electrical contacts to the circuitry of individual ones of the hexagonal dies.
Abstract:
A method of making an inter-metal oxide layer over a patterned metallization layer of a substrate, and the resulting structure having the inter-metal oxide layer are provided. The method includes depositing a fluorine doped high density plasma (HDP) oxide layer over the patterned metallization layer. The fluorine doped HDP oxide layer is configured to evenly deposit in high aspect ratio regions of the patterned metallization layer. The method also includes depositing a plasma enhanced chemical vapor deposition (PECVD) oxide layer over the fluorine doped HDP oxide layer. The PECVD oxide layer is doped with a phosphorous material. A CMP operation is then performed over the PECVD oxide layer to remove topographical oxide variations, such that the CMP operation will be configured to preferably leave at least a coating of the PECVD oxide layer over the HDP oxide layer. In this example, the phosphorous material in the PECVD oxide is configured to assist in creating a substantial moisture barrier over the fluorine doped HDP oxide layer and thus protect metallization lines from corrosion. In an alternative example, a non-conductive, highly moisture resistant barrier layer can be deposited in between the fluorine doped HDP oxide layer and the PECVD oxide.
Abstract:
Disclosed is a method for automating support pillar design in air dielectric interconnect structures. The method includes selecting features having an interconnect dimension from a first mask. Providing an intermediate support pattern defining a pillar spacing. Identifying overlap regions where the features selected from the first mask overlap the intermediate support pattern. The method further including filtering the overlap regions to eliminate features that are less than the interconnect dimension. The filtering being configured to define discrete pillar locations associated with the first mask.
Abstract:
A method of commonizing the pattern density of topography for different layers of semiconductor wafers to improve the Chemical Mechanical Polishing process used during wafer processing is disclosed. In order to achieve a predetermined pattern density of topography on the surface of a wafer, dummy raised lines are inserted as necessary into gaps between active conductive traces on a trace layer. In some embodiments, the predetermined pattern density is in the range of approximately 40% to 80%. In some applications, both the active conductive traces and the dummy raised lines are formed from a metallic material that is deposited in one single step with an insulating layer deposited over both the active conductive traces and the dummy raised lines prior to the Chemical Mechanical Polishing process. In other applications, the dummy raised lines are formed from the insulating layer.