Wafer-level methods of fabricating semiconductor device packages and related packages

    公开(公告)号:US10896894B2

    公开(公告)日:2021-01-19

    申请号:US16150061

    申请日:2018-10-02

    Inventor: Wei Zhou

    Abstract: Methods of fabricating semiconductor device packages may involve forming trenches in a first wafer. A dielectric material may be placed over a first active surface. Electrically conductive elements may be operatively connected to bond pads of a second wafer with the dielectric material interposed between the first wafer and the second wafer. Force may be applied to the first wafer and the second wafer while exposing the first wafer and the second wafer to an elevated temperature. Portions of the dielectric material may flow into the trenches. The elevated temperature may be reduced to at least partially solidify the dielectric material. A thickness of the first wafer may be reduced to reveal the portions of the dielectric material in the trenches. The first wager may be singulated and the second wafer may be singulated to form semiconductor dice.

    Die features for self-alignment during die bonding

    公开(公告)号:US10748857B2

    公开(公告)日:2020-08-18

    申请号:US16127769

    申请日:2018-09-11

    Abstract: A semiconductor device assembly that includes a substrate having a first side and a second side, the first side having at least one dummy pad and at least one electrical pad. The semiconductor device assembly includes a first semiconductor device having a first side and a second side and at least one electrical pillar extending from the second side. The electrical pillar is connected to the electrical pad via solder to form an electrical interconnect. The semiconductor device assembly includes at least one dummy pillar extending from the second side of the first semiconductor device and a liquid positioned between an end of the dummy pillar and the dummy pad. The surface tension of the liquid pulls the dummy pillar towards the dummy pad. The surface tension may reduce or minimize a warpage of the semiconductor device assembly and/or align the dummy pillar and the dummy pad.

    METHODS OF PROCESSING WAFER-LEVEL ASSEMBLIES TO REDUCE WARPAGE, AND RELATED ASSEMBLIES

    公开(公告)号:US20170179045A1

    公开(公告)日:2017-06-22

    申请号:US15446583

    申请日:2017-03-01

    Abstract: Wafer-level methods of processing semiconductor devices may involve forming grooves partially through a molding material, the molding material located in streets and at least surrounding stacks of semiconductor dice located on a wafer. Wafer-level methods of preparing semiconductor devices may involve attaching a wafer to a carrier substrate and forming stacks of laterally spaced semiconductor dice on die locations of the wafer. Molding material may be disposed over the die stacks on a surface of the wafer to at least surround the stacks of semiconductor dice with the molding material. Grooves may be formed in the molding material by partially cutting through the molding material between at least some of the stacks of semiconductor dice along streets between the die stacks. The resulting wafer-level assembly may then, when exposed to elevated temperatures during, for example, debonding the wafer from a carrier, exhibit reduced propensity for warping.

    BOND PAD WITH MICRO-PROTRUSIONS FOR DIRECT METALLIC BONDING

    公开(公告)号:US20160093583A1

    公开(公告)日:2016-03-31

    申请号:US14496082

    申请日:2014-09-25

    Abstract: A bond pad with micro-protrusions for direct metallic bonding. In one embodiment, a semiconductor device comprises a semiconductor substrate, a through-silicon via (TSV) extending through the semiconductor substrate, and a copper pad electrically connected to the TSV and having a coupling side. The semiconductor device further includes a copper element that projects away from the coupling side of the copper pad. In another embodiment, a bonded semiconductor assembly comprises a first semiconductor substrate with a first TSV and a first copper pad electrically coupled to the first TSV, wherein the first copper pad has a first coupling side. The bonded semiconductor assembly further comprises a second semiconductor substrate, opposite to the first semiconductor substrate, the second semiconductor substrate comprising a second copper pad having a second coupling side. A plurality of copper connecting elements extend between the first and second coupling sides of the first and second copper pads.

    Abstract translation: 具有用于直接金属结合的微突起的接合焊盘。 在一个实施例中,半导体器件包括半导体衬底,延伸穿过半导体衬底的贯通硅通孔(TSV)以及与TSV电连接并具有耦合侧的铜焊盘。 半导体器件还包括从铜焊盘的耦合侧突出的铜元件。 在另一个实施例中,键合的半导体组件包括具有第一TSV的第一半导体衬底和与第一TSV电耦合的第一铜焊盘,其中第一铜焊盘具有第一耦合侧。 键合半导体组件还包括与第一半导体衬底相对的第二半导体衬底,第二半导体衬底包括具有第二耦合侧的第二铜衬垫。 多个铜连接元件在第一和第二铜焊盘的第一和第二耦合侧之间延伸。

    MONOLITHIC CONDUCTIVE COLUMNS IN A SEMICONDUCTOR DEVICE AND ASSOCIATED METHODS

    公开(公告)号:US20250140756A1

    公开(公告)日:2025-05-01

    申请号:US19005309

    申请日:2024-12-30

    Abstract: A semiconductor device having monolithic conductive columns, and associated systems and methods, are disclosed herein. The semiconductor device can include a semiconductor die and a molding material. The semiconductor die may have a semiconductor substrate, a conductive pad, an opening, a non-conductive liner, and a plug of non-conductive material. The conductive pad may be at a surface of the semiconductor substrate. The opening may extend through the semiconductor substrate from the conductive pad to a second surface and define a side wall. The liner may coat the side wall and the plug may fill the opening. A second opening may be formed through the semiconductor device and the opening and a conductive material plated therein. The molding material may be laterally adjacent to the semiconductor die.

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