公开(公告)号：US20240100963A1

公开(公告)日：2024-03-28

申请号：US18175257

申请日：2023-02-27

Applicant: Delphi Technologies IP Limited

Inventor： David Paul Buehler ,  Kevin M. Gertiser ,  David W. Ihms ,  Mark Wendell Gose

IPC: B60L50/51 ,  B60L15/08 ,  H01L29/66 ,  H02P27/08

CPC classification number: B60L50/51 ,  B60L15/08 ,  H01L29/66553 ,  H02P27/08 ,  B60L2210/40

Abstract: A system includes: an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: a power module including: a first substrate including a first conductive layer; a second substrate including a second conductive layer; a power switch between the first substrate and the second substrate; and a flex layer between the first substrate and the second substrate, the flex layer electrically connected to the power switch.

公开(公告)号：US20240105534A1

公开(公告)日：2024-03-28

申请号：US18175240

申请日：2023-02-27

Applicant: Delphi Technologies IP Limited

Inventor： David Paul Buehler ,  Kevin M. Gertiser ,  David W. Ihms ,  Mark Wendell Gose

IPC: H01L23/15 ,  H01L23/00 ,  H01L23/373

CPC classification number: H01L23/15 ,  H01L23/3735 ,  H01L24/32 ,  H01L2224/32225

Abstract: A power module includes: a first substrate having an outer surface and an inner surface; a semiconductor die coupled to the inner surface of the first substrate; a second substrate having an outer surface and an inner surface, the semiconductor die being coupled to the inner surface of the second substrate; and a flex circuit coupled to the semiconductor die.

公开(公告)号：US20240106339A1

公开(公告)日：2024-03-28

申请号：US18175295

申请日：2023-02-27

Applicant: Delphi Technologies IP Limited

Inventor： David Paul Buehler ,  Kevin M. Gertiser ,  David W. Ihms ,  Mark Wendell Gose

IPC: H02M7/00 ,  H05K1/14 ,  H05K1/18

CPC classification number: H02M7/003 ,  H05K1/145 ,  H05K1/181 ,  H05K2201/042 ,  H05K2201/10166

Abstract: A power module includes: a first substrate having an outer surface and an inner surface, the first substrate extending from a first longitudinal end toward a second longitudinal end; a power switch including a semiconductor die, the power switch being coupled to the inner surface of the first substrate; a second substrate having an outer surface and an inner surface, the power switch being coupled to the inner surface of the second substrate, the second substrate extending from a first longitudinal end toward a second longitudinal end, wherein the first longitudinal end of the first substrate is longitudinally offset from the first longitudinal end of the second substrate; a first electrically conductive spacer coupled to inner surface of the first substrate and to the inner surface of the second substrate; and a flex circuit coupled to the power switch.

公开(公告)号：US20240105533A1

公开(公告)日：2024-03-28

申请号：US18175133

申请日：2023-02-27

Applicant: Delphi Technologies IP Limited

Inventor： David Paul Buehler ,  Kevin M. Gertiser ,  David W. Ihms ,  Mark Wendell Gose

IPC: H01L23/15 ,  H01L23/00 ,  H01L23/373

CPC classification number: H01L23/15 ,  H01L23/3735 ,  H01L24/32 ,  H01L2224/32225

Abstract: A power module includes: a first substrate having an outer surface and an inner surface; a semiconductor die coupled to the inner surface of the first substrate; a second substrate having an outer surface and an inner surface, the semiconductor die being coupled to the inner surface of the second substrate; and a first electrically conductive spacer coupled to inner surface of the first substrate and to the inner surface of the second substrate.

公开(公告)号：US20240399895A1

公开(公告)日：2024-12-05

申请号：US18804301

申请日：2024-08-14

Applicant: Delphi Technologies IP Limited

Inventor： Mark Wendell Gose ,  Seyed R. Zarabadi ,  David Paul Buehler ,  Kevin M. Gertiser

IPC: B60L50/60 ,  B60L3/00 ,  B60L15/00 ,  B60L15/08 ,  B60L15/20 ,  B60L50/40 ,  B60L50/51 ,  B60L50/64 ,  B60L53/20 ,  B60L53/22 ,  B60L53/62 ,  B60R16/02 ,  G01R15/20 ,  G06F1/08 ,  G06F13/40 ,  H01L21/48 ,  H01L23/00 ,  H01L23/15 ,  H01L23/367 ,  H01L23/373 ,  H01L23/40 ,  H01L23/467 ,  H01L23/473 ,  H01L23/495 ,  H01L23/538 ,  H01L25/00 ,  H01L25/07 ,  H01L29/66 ,  H02J7/00 ,  H02M1/00 ,  H02M1/08 ,  H02M1/084 ,  H02M1/088 ,  H02M1/12 ,  H02M1/32 ,  H02M1/42 ,  H02M1/44 ,  H02M3/335 ,  H02M7/00 ,  H02M7/537 ,  H02M7/5387 ,  H02M7/5395 ,  H02P27/06 ,  H02P27/08 ,  H02P29/024 ,  H02P29/68 ,  H03K19/20 ,  H05K1/14 ,  H05K1/18 ,  H05K5/02 ,  H05K7/20

Abstract: A system includes: an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: a first power module including: a first connection; a second connection; a first power switch including a first gate terminal, the first power switch configured to control a first flow of current between the first connection and the second connection based on a first signal to the first gate terminal; and a first point-of-use controller configured to provide the first signal to the first gate terminal to control the first power switch.

公开(公告)号：US20240107675A1

公开(公告)日：2024-03-28

申请号：US18175270

申请日：2023-02-27

Applicant: Delphi Technologies IP Limited

Inventor： David Paul Buehler ,  Kevin M. Gertiser ,  David W. Ihms ,  Mark Wendell Gose

IPC: H05K1/18 ,  B60R16/02 ,  H01L23/495 ,  H01L23/538 ,  H01L25/07 ,  H02M7/00

CPC classification number: H05K1/182 ,  B60R16/02 ,  H01L23/49562 ,  H01L23/5383 ,  H01L25/072 ,  H02M7/003

Abstract: A power module includes: a first substrate having an outer surface and an inner surface, the first substrate extending from a first longitudinal end toward a second longitudinal end; a semiconductor die coupled to the inner surface of the first substrate; and a second substrate having an outer surface and an inner surface, the semiconductor die being coupled to the inner surface of the second substrate, the second substrate extending from a first longitudinal end toward a second longitudinal end, wherein the first longitudinal end of the first substrate is longitudinally offset from the first longitudinal end of the second substrate.

公开(公告)号：US20240106338A1

公开(公告)日：2024-03-28

申请号：US18175285

申请日：2023-02-27

Applicant: Delphi Technologies IP Limited

Inventor： David Paul Buehler ,  Kevin M. Gertiser ,  David W. Ihms ,  Mark Wendell Gose

IPC: H02M7/00 ,  B60L53/22 ,  H01L23/495 ,  H01L23/538 ,  H01L25/07 ,  H02M1/08 ,  H02M7/5395 ,  H02P27/08

CPC classification number: H02M7/003 ,  B60L53/22 ,  H01L23/49562 ,  H01L23/5383 ,  H01L25/072 ,  H02M1/08 ,  H02M7/5395 ,  H02P27/08 ,  B60L2210/40

Abstract: A system includes: an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: a first power module, the first power module including: a first substrate including a first conductive layer; a second substrate including a second conductive layer; a power switch between the first conductive layer and the second conductive layer, the power switch including a gate connection, wherein the power switch is configured to selectively electrically connect the first conductive layer to the second conductive layer based on a signal to the gate connection; and a point-of-use controller between the first conductive layer and the second conductive layer, the point-of-use controller configured to provide the signal to the gate connection to control the power switch.

公开(公告)号：US12103406B2

公开(公告)日：2024-10-01

申请号：US18161974

申请日：2023-01-31

Applicant: Delphi Technologies IP Limited

Inventor： Mark Wendell Gose ,  Seyed R. Zarabadi ,  David Paul Buehler ,  Kevin M. Gertiser

IPC: B60L50/51 ,  B60L3/00 ,  B60L15/00 ,  B60L15/08 ,  B60L50/40 ,  B60L50/60 ,  B60L50/64 ,  B60L53/20 ,  B60L53/22 ,  B60L53/62 ,  B60R16/02 ,  G01R15/20 ,  G06F1/08 ,  G06F13/40 ,  H01L21/48 ,  H01L23/00 ,  H01L23/15 ,  H01L23/367 ,  H01L23/373 ,  H01L23/40 ,  H01L23/467 ,  H01L23/473 ,  H01L23/495 ,  H01L23/538 ,  H01L25/00 ,  H01L25/07 ,  H01L29/66 ,  H02J7/00 ,  H02M1/00 ,  H02M1/08 ,  H02M1/084 ,  H02M1/088 ,  H02M1/12 ,  H02M1/32 ,  H02M1/42 ,  H02M1/44 ,  H02M3/335 ,  H02M7/00 ,  H02M7/537 ,  H02M7/5387 ,  H02M7/5395 ,  H02P27/06 ,  H02P27/08 ,  H02P29/024 ,  H02P29/68 ,  H05K1/14 ,  H05K1/18 ,  H05K5/02 ,  H05K7/20 ,  B60L15/20 ,  H03K19/20

CPC classification number: B60L50/60 ,  B60L3/003 ,  B60L15/007 ,  B60L15/08 ,  B60L50/40 ,  B60L50/51 ,  B60L50/64 ,  B60L53/20 ,  B60L53/22 ,  B60L53/62 ,  B60R16/02 ,  G01R15/20 ,  G06F1/08 ,  G06F13/4004 ,  H01L21/4882 ,  H01L23/15 ,  H01L23/3672 ,  H01L23/3675 ,  H01L23/3735 ,  H01L23/4006 ,  H01L23/467 ,  H01L23/473 ,  H01L23/49562 ,  H01L23/5383 ,  H01L24/32 ,  H01L24/33 ,  H01L25/072 ,  H01L25/50 ,  H01L29/66553 ,  H02J7/0063 ,  H02M1/0009 ,  H02M1/0054 ,  H02M1/08 ,  H02M1/084 ,  H02M1/088 ,  H02M1/123 ,  H02M1/32 ,  H02M1/322 ,  H02M1/327 ,  H02M1/4258 ,  H02M1/44 ,  H02M3/33523 ,  H02M7/003 ,  H02M7/537 ,  H02M7/5387 ,  H02M7/53871 ,  H02M7/53875 ,  H02M7/5395 ,  H02P27/06 ,  H02P27/08 ,  H02P27/085 ,  H02P29/024 ,  H02P29/027 ,  H02P29/68 ,  H05K1/145 ,  H05K1/181 ,  H05K1/182 ,  H05K5/0247 ,  H05K7/20154 ,  H05K7/2049 ,  H05K7/20854 ,  H05K7/209 ,  H05K7/20927 ,  B60L15/20 ,  B60L2210/30 ,  B60L2210/40 ,  B60L2210/42 ,  B60L2210/44 ,  B60L2240/36 ,  G06F2213/40 ,  H01L2023/405 ,  H01L2023/4087 ,  H01L2224/32225 ,  H01L2224/32245 ,  H01L2224/33181 ,  H02J2207/20 ,  H02P2207/05 ,  H03K19/20 ,  H05K2201/042 ,  H05K2201/10166

Abstract: A system includes: an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: a first power module including: a first connection; a second connection; a first power switch including a first gate terminal, the first power switch configured to control a first flow of current between the first connection and the second connection based on a first signal to the first gate terminal; and a first point-of-use controller configured to provide the first signal to the first gate terminal to control the first power switch.

公开(公告)号：US20240106371A1

公开(公告)日：2024-03-28

申请号：US18162009

申请日：2023-01-31

Applicant: Delphi Technologies IP Limited

Inventor： Seyed R. Zarabadi ,  Mark Wendell Gose ,  David Paul Buehler

IPC: H02P27/08 ,  B60L50/40 ,  B60L50/60 ,  H02M7/5387 ,  H02P29/024

CPC classification number: H02P27/08 ,  B60L50/40 ,  B60L50/60 ,  H02M7/5387 ,  H02P29/024 ,  B60L2210/40

Abstract: A system includes: an inverter configured to convert DC power from a battery to AC power to drive a motor, wherein the inverter includes: a first decoupling capacitor configured to be connected to a positive connection of the battery and a negative connection of the battery; and a first power module including: a first upper phase switch configured to control a first upper phase flow of current between the positive connection of the battery and a first phase connection of the motor, and a first lower phase switch configured to control a first lower phase flow of current between a negative connection of the battery and the first phase connection of the motor.

公开(公告)号：US20240106370A1

公开(公告)日：2024-03-28

申请号：US18161992

申请日：2023-01-31

Applicant: Delphi Technologies IP Limited

Inventor： Mark Wendell Gose ,  Seyed R. Zarabadi ,  David Paul Buehler ,  Kevin M. Gertiser

IPC: H02P27/08 ,  B60L3/00 ,  B60L50/60 ,  H02J7/00 ,  H02M1/08 ,  H02M7/5387 ,  H02P29/024 ,  H02P29/68

CPC classification number: H02P27/08 ,  B60L3/003 ,  B60L50/60 ,  H02J7/0063 ,  H02M1/08 ,  H02M7/53871 ,  H02P29/024 ,  H02P29/68 ,  B60L2210/40

Abstract: A system includes an inverter including: a point-of-use controller for a power module, the point-of-use controller including: a positive voltage connection configured to receive a positive control voltage from a high-voltage controller; a command connection configured to receive a command from the high-voltage controller; a message connection configured to send and receive a message to and from the high-voltage controller; a negative voltage connection configured to receive a positive control voltage from the high-voltage controller; a north gate connection configured to output a north gate control signal to a north group of one or more switches; a south gate connection configured to output a south gate control signal to a south group of one or more switches; a north sense connection configured to connect to a first portion of a sensing trace; and a south sense connection configured to receive a second portion of the sensing trace.