Abstract:
A method includes forming an isolation pillar between first and second active nanostructures for adjacent FETs. A first WFM for one FET is deposited over the first active nanostructure, the pillar and the second active nanostructure. The first WFM is removed from a part of the pillar. The removing creates a discontinuity in the first WFM over the first active nano structure from the first WFM over the second active nanostructure but leaves the first WFM on sidewalls of the pillar. When the first WFM surrounding the second active nanostructure is removed, the pillar and the discontinuity in the first metal on the part of the pillar prevent the etching from reaching and removing the first WFM on the first active nanostructure. Depositing a second WFM surrounding the second active nanostructure and the isolation pillar forms part of the gate for the second FET and couples the FETs together.
Abstract:
Embodiments herein provide approaches for device isolation in a complimentary metal-oxide fin field effect transistor. Specifically, a semiconductor device is formed with a retrograde doped layer over a substrate to minimize a source to drain punch-through leakage. A set of replacement fins is formed over the retrograde doped layer, each of the set of replacement fins comprising a high mobility channel material (e.g., silicon, or silicon-germanium). The retrograde doped layer may be formed using an in situ doping process or a counter dopant retrograde implant. The device may further include a carbon liner positioned between the retrograde doped layer and the set of replacement fins to prevent carrier spill-out to the replacement fins.
Abstract:
One illustrative method disclosed herein includes, among other things, defining a cavity in a plurality of layers of material positioned above a bottom source/drain (S/D) layer of semiconductor material, wherein a portion of the bottom source/drain (S/D) layer of semiconductor material is exposed at the bottom of the cavity, and performing at least one epi deposition process to form a vertically oriented channel semiconductor structure on the bottom source/drain (S/D) layer of semiconductor material and in the cavity and a top source/drain (S/D) layer of semiconductor material above the vertically oriented channel semiconductor structure. In this example, the method further includes removing at least one of the plurality of layers of material to thereby expose an outer perimeter surface of the vertically oriented channel semiconductor structure and forming a gate structure around the vertically oriented channel semiconductor structure.
Abstract:
One illustrative method disclosed herein includes, among other things, forming an initial vertically oriented channel semiconductor structure having a first height above a substrate, forming a sacrificial spacer structure adjacent the initial vertically oriented channel semiconductor structure and, with the sacrificial spacer in position, performing at least one process operation to define a self-aligned bottom source/drain region for the device that is self-aligned with respect to the sacrificial spacer structure, forming an isolation region in the trench and forming a bottom source/drain electrode above the isolation region. The method also includes removing the sacrificial spacer structure and forming a bottom spacer material around the vertically oriented channel semiconductor structure above the bottom source/drain electrode.
Abstract:
Forming a first sidewall spacer adjacent a vertically oriented channel semiconductor structure (“VCS structure’) and adjacent a cap layer, performing at least one planarization process so as to planarize an insulating material and expose an upper surface of the cap layer and an upper surface of the first spacer and removing a portion of the first spacer and an entirety of the cap layer so as to thereby expose an upper surface of the VCS structure and define a spacer/contact cavity above the VCS structure and the first spacer. The method also includes forming a second spacer in the spacer/contact cavity, forming a top source/drain region in the VCS structure and forming a top source/drain contact within the spacer/contact cavity that is conductively coupled to the top source/drain region, wherein the conductive contact physically contacts the second spacer in the spacer/contact cavity.
Abstract:
A method for forming a buried local interconnect in a source/drain region is disclosed including, among other things, forming a plurality of VOC structures, forming a first source/drain region between a first pair of the plurality of VOC structures, forming a second source/drain region between a second pair of the plurality of VOC structures, and forming an isolation structure between the first and second source/drain regions. A first trench is formed in the first and second source/drain regions and the isolation structure. A liner layer is formed in the first trench, and a first conductive line is formed in the first trench. A dielectric material is formed above the first conductive line. A first opening is formed in the dielectric material to expose a portion of the first conductive line. A first conductive feature is formed in the first opening contacting the exposed portion of the first conductive line.
Abstract:
The present disclosure relates generally to wrap around contact formation in source/drain regions of a semiconductor device such as an integrated circuit (IC), and more particularly, to stacked IC structures containing complementary FETs (CFETs) having wrap around contacts and methods of forming the same. Disclosed is a stacked IC structure including a first FET on a substrate, a second FET vertically stacked above the first FET, a dielectric layer above the second FET, and a spacer layer between FETs, wherein each FET has an electrically isolated wrap-around contact formed therearound.
Abstract:
One illustrative method disclosed herein includes forming a multi-layered sidewall spacer (MLSS) around a vertically oriented channel semiconductor structure, wherein the MLSS comprises a non-sacrificial innermost first spacer (a high-k insulating material), a sacrificial outermost spacer and at least one non-sacrificial second spacer (a metal-containing material) positioned between the innermost spacer and the outermost spacer, removing at least a portion of the sacrificial outermost spacer from the MLSS while leaving the at least one non-sacrificial second spacer and the non-sacrificial innermost first spacer in position and forming a final conductive gate electrode in place of the removed sacrificial outermost spacer.
Abstract:
Embodiments of the present invention provide transistors with controlled junctions and methods of fabrication. A dummy spacer is used during the majority of front end of line (FEOL) processing. Towards the end of the FEOL processing, the dummy spacers are removed and replaced with a final spacer material. Embodiments of the present invention allow the use of a very low-k material, which is highly thermally-sensitive, by depositing it late in the flow. Additionally, the position of the gate with respect to the doped regions is highly controllable, while dopant diffusion is minimized through reduced thermal budgets. This allows the creation of extremely abrupt junctions whose surface position is defined using a sacrificial spacer. This spacer is then removed prior to final gate deposition, allowing a fixed gate overlap that is defined by the spacer thickness and any diffusion of the dopant species.
Abstract:
Embodiments of the present invention provide transistors with controlled junctions and methods of fabrication. A dummy spacer is used during the majority of front end of line (FEOL) processing. Towards the end of the FEOL processing, the dummy spacers are removed and replaced with a final spacer material. Embodiments of the present invention allow the use of a very low-k material, which is highly thermally-sensitive, by depositing it late in the flow. Additionally, the position of the gate with respect to the doped regions is highly controllable, while dopant diffusion is minimized through reduced thermal budgets. This allows the creation of extremely abrupt junctions whose surface position is defined using a sacrificial spacer. This spacer is then removed prior to final gate deposition, allowing a fixed gate overlap that is defined by the spacer thickness and any diffusion of the dopant species.