公开(公告)号：US10276573B2

公开(公告)日：2019-04-30

申请号：US15168382

申请日：2016-05-31

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc. ,  STMicroelectronics, Inc.

Inventor： Xiuyu Cai ,  Qing Liu ,  Ruilong Xie ,  Chun-chen Yeh

IPC: H01L27/092 ,  H01L21/8238 ,  H01L29/16 ,  H01L29/06 ,  H01L21/308 ,  H01L21/033 ,  H01L29/78 ,  H01L29/165 ,  H01L21/84 ,  H01L27/12 ,  H01L29/10

Abstract: A semiconductor substrate includes a bulk substrate layer that extends along a first axis to define a width and a second axis perpendicular to the first axis to define a height. A plurality of hetero semiconductor fins includes an epitaxial material formed on a first region of the bulk substrate layer. A plurality of non-hetero semiconductor fins is formed on a second region of the bulk substrate layer different from the first region. The non-hetero semiconductor fins are integrally formed from the bulk substrate layer such that the material of the non-hetero semiconductor fins is different from the epitaxial material.

公开(公告)号：US10249726B2

公开(公告)日：2019-04-02

申请号：US15451565

申请日：2017-03-07

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Chanro Park ,  Xiuyu Cai

IPC: H01L29/08 ,  H01L29/66 ,  H01L29/78 ,  H01L21/311 ,  H01L21/768 ,  H01L23/535 ,  H01L29/423

Abstract: One illustrative example of a transistor device disclosed herein includes, among other things, a gate structure, first and second spacers positioned adjacent opposite sides of the gate structure, and a multi-layer gate cap structure positioned above the gate structure and the upper surface of the spacers. The multi-layer gate cap structure includes a first gate cap material layer positioned on an upper surface of the gate structure and on the upper surfaces of the first and second spacers, a first high-k protection layer positioned on an upper surface of the first gate cap material layer and a second gate cap material layer positioned on an upper surface of the high-k protection layer. The first and second gate cap layers comprise different materials than the first high-k protection layer.

公开(公告)号：US20180277648A1

公开(公告)日：2018-09-27

申请号：US15986031

申请日：2018-05-22

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie ,  Tenko Yamashita

IPC: H01L29/66 ,  H01L29/78 ,  H01L21/20 ,  H01L29/06 ,  H01L21/3105 ,  H01L21/308 ,  H01L21/3065 ,  H01L29/10

Abstract: Methods for forming a semiconductor device include forming a first spacer on a plurality of fins. A second spacer is formed on the first spacer, the second spacer being formed from a different material from the first spacer. Gaps between the fins are filled with a support material. The first spacer and second spacer are polished to expose a top surface of the plurality of fins. All of the support material is etched away after polishing the first spacer and second spacer. The plurality of fins is etched below a bottom level of the first spacer to form a fin cavity. Material from the first spacer is removed to expand the fin cavity. Fin material is grown directly on the etched plurality of fins to fill the fin cavity.

公开(公告)号：US10014379B2

公开(公告)日：2018-07-03

申请号：US14526980

申请日：2014-10-29

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Xiuyu Cai

IPC: H01L21/8238 ,  H01L29/417 ,  H01L29/78 ,  H01L29/66 ,  H01L21/768

CPC classification number: H01L29/41783 ,  H01L21/76834 ,  H01L21/76897 ,  H01L29/41791 ,  H01L29/66515 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66795 ,  H01L29/78 ,  H01L29/7851

Abstract: One method disclosed includes forming a final gate structure in a gate cavity that is laterally defined by sidewall spacers, removing a portion of the sidewall spacers to define recessed sidewall spacers, removing a portion of the final gate structure to define a recessed final gate structure and forming an etch stop on the recessed sidewall spacers and the recessed final gate structure. A transistor device disclosed herein includes a final gate structure that has an upper surface positioned at a first height level above a surface of a substrate, sidewall spacers positioned adjacent the final gate structure, the sidewall spacers having an upper surface that is positioned at a second, greater height level above the substrate, an etch stop layer formed on the upper surfaces of the sidewall spacers and the final gate structure, and a conductive contact that is conductively coupled to a contact region of the transistor.

公开(公告)号：US09929253B2

公开(公告)日：2018-03-27

申请号：US15178853

申请日：2016-06-10

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC. ,  STMICROELECTRONICS, INC.

Inventor： Xiuyu Cai ,  Qing Liu ,  Ruilong Xie ,  Chun-Chen Yeh

IPC: H01L29/66 ,  H01L29/165 ,  H01L29/78 ,  H01L21/02 ,  H01L21/311 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/08 ,  H01L29/10

CPC classification number: H01L29/66795 ,  H01L21/02164 ,  H01L21/02178 ,  H01L21/0228 ,  H01L21/31105 ,  H01L21/823814 ,  H01L21/823821 ,  H01L27/0924 ,  H01L29/0847 ,  H01L29/1033 ,  H01L29/165 ,  H01L29/785 ,  H01L29/7851

Abstract: A method for making a semiconductor device includes forming laterally spaced-apart semiconductor fins above a substrate. At least one dielectric layer is formed adjacent an end portion of the semiconductor fins and within the space between adjacent semiconductor fins. A pair of sidewall spacers is formed adjacent outermost semiconductor fins at the end portion of the semiconductor fins. The at least one dielectric layer and end portion of the semiconductor fins between the pair of sidewall spacers are removed. Source/drain regions are formed between the pair of sidewall spacers.

公开(公告)号：US09917195B2

公开(公告)日：2018-03-13

申请号：US14812425

申请日：2015-07-29

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc. ,  STMicroelectronics, Inc.

Inventor： Xiuyu Cai ,  Qing Liu ,  Kejia Wang ,  Ruilong Xie ,  Chun-Chen Yeh

IPC: H01L29/76 ,  H01L29/66 ,  H01L29/08 ,  H01L29/10 ,  H01L29/78 ,  H01L21/306

CPC classification number: H01L29/1033 ,  H01L21/30621 ,  H01L29/1054 ,  H01L29/20 ,  H01L29/41791 ,  H01L29/66522 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66636 ,  H01L29/66795 ,  H01L29/785 ,  H01L29/7851

Abstract: A semiconductor device includes a fin patterned in a substrate; a gate disposed over and substantially perpendicular to the fin; a pair of epitaxial contacts including a III-V material over the fin and on opposing sides of the gate; and a channel region between the pair of epitaxial contacts under the gate including an undoped III-V material between doped III-V materials, the doped III-V materials including a dopant in an amount in a range from about 1e18 to about 1e20 atoms/cm3 and contacting the epitaxial contacts.

公开(公告)号：US09892926B2

公开(公告)日：2018-02-13

申请号：US15462657

申请日：2017-03-17

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie

IPC: H01L29/66 ,  H01L29/51 ,  H01L21/28

CPC classification number: H01L29/7856 ,  H01L21/0217 ,  H01L21/28141 ,  H01L21/3212 ,  H01L29/42364 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66575 ,  H01L29/785 ,  H01L29/78654

Abstract: Forming a semiconductor structure includes forming a dummy gate stack on a substrate including a sacrificial spacer on the peripheral of the dummy gate stack. The dummy gate stack is partially recessed. The sacrificial spacer is etched down to the partially recessed dummy gate stack. Remaining portions of the sacrificial spacer are etched leaving gaps on sides of a remaining portion of the dummy gate stack. A first low-k spacer portion and a second low-k spacer portion are formed to fill gaps around the remaining portions of the dummy gate stack and extending vertically along a sidewall of a dummy gate cavity. The first and second low-k spacer portions are etched. A poly pull process is performed on the remaining portions of the dummy gate stack. A replacement metal gate (RMG) structure is formed with the first low-k spacer portion and the second low-k spacer portion.

公开(公告)号：US09887196B2

公开(公告)日：2018-02-06

申请号：US14583842

申请日：2014-12-29

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc. ,  STMicroelectronics, Inc.

Inventor： Xiuyu Cai ,  Qing Liu ,  Ruilong Xie ,  Chun-chen Yeh

IPC: H01L27/092 ,  H01L29/10 ,  H01L27/12 ,  H01L21/84 ,  H01L29/165 ,  H01L21/308 ,  H01L21/8238 ,  H01L29/16 ,  H01L29/06 ,  H01L21/033 ,  H01L29/78

CPC classification number: H01L27/0924 ,  H01L21/0338 ,  H01L21/3086 ,  H01L21/3088 ,  H01L21/823807 ,  H01L21/823821 ,  H01L21/845 ,  H01L27/0922 ,  H01L27/1211 ,  H01L29/0684 ,  H01L29/1054 ,  H01L29/16 ,  H01L29/165 ,  H01L29/7849

Abstract: A semiconductor substrate includes a bulk substrate layer that extends along a first axis to define a width and a second axis perpendicular to the first axis to define a height. A plurality of hetero semiconductor fins includes an epitaxial material formed on a first region of the bulk substrate layer. A plurality of non-hetero semiconductor fins is formed on a second region of the bulk substrate layer different from the first region. The non-hetero semiconductor fins are integrally formed from the bulk substrate layer such that the material of the non-hetero semiconductor fins is different from the epitaxial material.

公开(公告)号：US09685555B2

公开(公告)日：2017-06-20

申请号：US14584161

申请日：2014-12-29

Applicant: STMICROELECTRONICS, INC. ,  INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES Inc.

Inventor： Qing Liu ,  Nicolas Loubet ,  Chun-chen Yeh ,  Ruilong Xie ,  Xiuyu Cai

IPC: H01L29/49 ,  H01L29/78 ,  H01L29/66 ,  H01L29/06 ,  H01L21/768

CPC classification number: H01L29/7856 ,  H01L21/76816 ,  H01L21/76897 ,  H01L29/0657 ,  H01L29/4975 ,  H01L29/6681 ,  H01L2029/7858

Abstract: Tapered source and drain contacts for use in an epitaxial FinFET prevent short circuits and damage to parts of the FinFET during contact processing, thus improving device reliability. The inventive contacts feature tapered sidewalls and a pedestal where electrical contact is made to fins in the source and drain regions. The pedestal also provides greater contact area to the fins, which are augmented by extensions. Raised isolation regions define a valley around the fins. During source/drain contact formation, the valley is lined with a conformal barrier that also covers the fins themselves. The barrier protects underlying local oxide and adjacent isolation regions against gouging while forming the contact. The valley is filled with an amorphous silicon layer that protects the epitaxial fin material from damage during contact formation. A simple tapered structure is used for the gate contact.

公开(公告)号：US20170117276A1

公开(公告)日：2017-04-27

申请号：US15343776

申请日：2016-11-04

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie ,  Tenko Yamashita

IPC: H01L27/088 ,  H01L29/06 ,  H01L29/66

CPC classification number: H01L29/6653 ,  H01L21/2018 ,  H01L21/3065 ,  H01L21/3081 ,  H01L21/3086 ,  H01L21/31053 ,  H01L21/823418 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/0649 ,  H01L29/1037 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/6656 ,  H01L29/66795 ,  H01L29/785 ,  H01L29/7853

Abstract: Semiconductor devices and methods for making the same includes conformally forming a first spacer on multiple fins. A second spacer is conformally formed on the first spacer, the second spacer being formed from a different material from the first spacer. The fins are etched below a bottom level of the first spacer to form a fin cavity. Material from the first spacer is removed to expand the fin cavity. Fin material is grown directly on the etched fins to fill the fin cavity.