Abstract:
A method is disclosed for expanding the mid load operation limit in a four-stroke gasoline direct-injection controlled auto-ignition combustion engine. A system is employed for variably actuating the intake and exhaust valves and for operating the valves with an exhaust re-compression or exhaust re-breathing valve strategy. A spark plug is provided. A fuel injector having multiple injection capability is employed. A first fuel charge is injected into the combustion chamber to form a lean air-fuel mixture. A second fuel charge is injected into the combustion chamber to form a stratified air-fuel mixture having an ignitable mixture located near the spark plug. The ignitable mixture is ignited at the spark gap, thereby causing spark-ignition combustion that causes a sufficient increase in chamber pressure and temperature to trigger auto-ignition of the lean air-fuel mixture, resulting in the obtaining of a higher engine load before a pressure rise rate in the combustion chamber exceeds a prescribed threshold value.
Abstract:
Operation of a homogeneous charge compression ignition engine is adapted to fuel variations. A variable valve actuating system is employed to effect conditions conducive to homogeneous charge compression ignition operation. Nominal valve timing is selected and adjustments thereto are made based on deviations in combustion phasing from a desired combustion phasing. Fuel delivery timing and quantity are adjusted once valve timing authority limits are reached to achieve further combustion phasing improvement.
Abstract:
A four-stroke internal combustion engine is operated in controlled auto-ignition mode by any of a variety of valve control strategies conducive to controlled auto-ignition conditions in conjunction with in-cylinder fuel charges that are at either stoichiometric or lean of stoichiometric air-fuel ratios. A measure of engine NOx emission is provided and when it crosses a predetermined threshold, the in-cylinder fuel charge is transitioned from the operative one of the stoichiometric or lean of stoichiometric air-fuel ratios to the inoperative one of the stoichiometric or lean of stoichiometric air-fuel ratios.
Abstract:
Part load operating point for a controlled auto-ignition four-stroke internal combustion engine is reduced without compromising combustion stability through a valve control operative to establish low pressure conditions within the combustion chamber into which fuel and exhaust gases are introduced. Combustion chamber pressures during the intake cycle are controlled lower as engine load decreases. Combusted gases are recirculated into the combustion chamber through a variety of internal and external recirculation mechanizations. A split-injection fuel control is implemented during low part load operation whereas a single-injection fuel control is implemented during intermediate and high part load operation. Split-injections are characterized by lean fuel/air ratios and single-injections are characterized by either lean or stoichiometric fuel/air ratios. Controlled autoignition is thereby enabled through an extended range of engine loads while maintaining acceptable combustion stability and emissions.
Abstract:
A direct injection controlled auto-ignition engine is operated at steady state, within a homogeneous charge compression-ignition (HCCI) load range and with fuel-air-diluent mixtures at predetermined conditions, for each speed and load, of engine control inputs, including at least fueling mass flow rate, injection timing (FI), spark timing (SI) and exhaust recompression obtained by negative valve overlap (NVO). During load change rates below a predetermined threshold, SI, FI and NVO change rates are synchronized to current changes in the fueling mass flow rate. For fast load increases above the threshold, the cylinder charge is temporarily enriched by increasing the percentage of residual gas or reducing the percentage of fresh air mass in the charge sufficiently to maintain auto-ignition temperature during the load change. This may be done by delaying NVO action for a predetermined speed-dependent number of engine cycles. At very low loads, stable fuel rate reduction may require an alternate method involving deceleration fuel cut-off followed by a step change during refire.
Abstract:
A method is disclosed for expanding the mid load range of a four-stroke gasoline direct-injection controlled auto-ignition combustion engine. The engine includes at least one cylinder containing a piston reciprocably connected with a crank and defining a variable volume combustion chamber including an intake valve controlling communication with an air intake and an exhaust valve controlling communication with an exhaust outlet. A system is employed for variably actuating the intake and exhaust valves. The valve actuating system is employable to operate the intake and exhaust valves with an exhaust re-compression or an exhaust re-breathing valve strategy. A reservoir chamber in communication with the combustion chamber is provided for temporary holding of residual burned gas. Residual burned gas in the combustion chamber and the exhaust outlet enters into the reservoir chamber and then loses thermal energy while in the reservoir chamber before being drawn back into the combustion chamber.
Abstract:
Low load operating point for a controlled auto-ignition four-stroke internal combustion engine is reduced without compromising combustion stability through a valve control operative to establish sub-atmospheric pressure conditions within the combustion chamber into which fuel and exhaust gases are introduced.
Abstract:
A combustion chamber for an internal combustion engine includes a closed end cylinder having an axis. A piston is reciprocable in the cylinder and includes a generally flat rim having an inner edge surrounding a recessed bowl into which the fuel is primarily injected, the bowl having a floor and a surrounding side formed by an arcuate surface connecting tangentially with the floor and extending to the rim inner edge.A spark plug has a centerline through the spark gap and is offset to one side of the cylinder axis with the spark gap extending into the combustion chamber toward the axis. A fuel injector is offset to an opposite side of the axis with the spray tip aimed to direct a generally conical fuel spray into the piston bowl with a portion of the fuel spray passing near the spark gap. Various dimensional characteristics are disclosed.
Abstract:
A coater for applying a coating medium to a moving surface includes a mounting; a coater rod bed connected to the mounting; and a coater rod carried by the coater rod bed. The coater rod is configured for applying the coating medium to the moving surface, and includes a hollow rod with a longitudinal bore interconnecting opposite ends thereof. A pair of fluid couplings are respectively attached to each end of the coater rod. Each fluid coupling has an internal fluid passage which is disposed in fluid communication with the longitudinal bore of the coater rod, whereby a thermal transfer fluid may be transported through the longitudinal bore of the coater rod.
Abstract:
A method to dynamically determine a parametric value for combustion chamber deposits (CCD), e.g. in a controlled auto-ignition engine, including in-situ evaluation of thickness of CCD, based on a sensor which monitors combustion in a homogeneous charge compression ignition engine. It includes a temperature sensor operative to monitor the combustion chamber, and a CCD parameter that is based upon a peak combustion temperature measured at a crank angle. A CCD parameter can also be determined utilizing an in-cylinder pressure monitor, wherein a combustion chamber deposit parameter is based upon crank angle location of a peak in-cylinder pressure parameter.