Abstract:
A method of hydroprocessing a heavy hydrocarbon feedstock using a hydroprocessing catalyst having specific properties making it effective in the hydroconversion of at least a portion of the heavy hydrocarbon feedstock to lighter hydrocarbons. The hydroprocessing catalyst comprises a Group VIB metal component (e.g., Cr, Mo, and W), a Group VIII metal component (e.g., Ni and Co) and, optionally, a potassium metal component that are supported on a support material comprising alumina. The alumina has novel physical properties that, in combination with the catalytic components, provide for the hydroprocessing catalyst. The hydroprocessing catalyst is particularly effective in the conversion of the heavy hydrocarbon feedstock. The alumina is characterized as having a high pore volume and a high surface area with a large proportion of the pore volume being present in the pores within a narrow pore diameter distribution about a narrowly defined range of median pore diameters. The support material preferably does not contain more than a small concentration of silica. The alumina component is preferably made by a specific method that provides for an alumina having the specific physical properties required for the hydroprocessing catalyst.
Abstract:
A hydrotreating catalyst includes a hydrogenation active metal supported on a alumina-phosphorus support and satisfies: a specific surface area being 100 m2/g or more; a total pore volume measured by mercury intrusion being in a range 0.80-1.50 ml/g; a maximum value of pore distribution being present in a pore diameter range 10-30 nm; a ratio of a pore volume of pores with a pore diameter within a range of ±2 nm of a pore diameter at the maximum value to a pore volume of pores with a pore diameter in a range 5-100 nm being 0.40 or less; a pressure capacity being 10 N/mm or more; 0.4-10.0 mass % of phosphorus being contained in the catalyst in terms of P2O5 concentration based on a total amount of the catalyst; and a hydrogenation active metal being at least one metal selected from metals of VIA and VIII groups of the periodic table.
Abstract:
In a process for producing a phosphorus-modified zeolite catalyst, zeolite crystals can be formed into a shaped catalyst body either in the absence of a separate inorganic oxide binder or in the presence of a separate inorganic oxide binder that is substantially free of aluminum. After converting the zeolite crystals to the hydrogen form and removing any organic directing agent employed in the synthesis of the zeolite crystals, the shaped catalyst body can be treated with an aqueous solution of a phosphorus compound, and the treated catalyst body can be heated to remove the water and to convert the phosphorus compound to an oxide form.
Abstract:
A bound phosphorus-modified catalyst composition comprises a zeolite having a silica to alumina molar ratio of at least 40, phosphorus in an amount between about 0.1 wt % and about 3 wt % of the total catalyst composition, and a binder essentially free of aluminum. The bound catalyst composition can advantageously exhibit at least one of: (a) microporous surface area of at least 340 m2/g; (b) an alpha value after steaming in ˜100% steam for ˜96 hours at ˜1000° F. (˜538° C.) of at least 40; and (c) a coke deactivation rate constant ˜1.5×10−2 sec−1 measured at ˜120° C. and ˜60 torr (˜8 kPa) and (ii) a coke deactivation rate constant
Abstract:
A porous solid acid catalyst having high concentration of acidic sites and a large surface area includes a porous silica support and a sulfonated carbon layer disposed within the pores of the silica support. The catalyst, in certain embodiments, has a concentration of —SO3H groups of at least about 0.5 mmol/g and a predominant pore size of at least about 300 Å. The catalyst is used to catalyze a variety of acid-catalyzed reactions, including but not limited to alkylation, acylation, etherification, olefin hydration and alcohol dehydration, dimerization of olefin and bicyclic compounds, esterification and transesterification. For example, the catalyst can be used to catalyze esterification of free fatty acids (FFAs) and, in certain embodiments, to catalyze transesterification of triglycerides in fats and oils. The catalyst is prepared by impregnating a silica support with a phenol-containing material, processing the material to form a polymer, carbonizing the polymer to form a carbon layer within the silica support, and sulfonating the resulting carbon layer to form sulfonated carbon.
Abstract:
A process is provided in which a first hydrocarbon-containing composition is provided where the first hydrocarbon-containing composition comprises hydrocarbons having a boiling range from 25° C. to 538° C. and from 0.1 wt. % to 5 wt. % sulfur, where at least 40 wt. % of the sulfur is contained in hydrocarbons having a boiling point of less than 343° C. where at least 40 wt. % of the sulfur contained in hydrocarbons having a boiling point less than 343° C. is contained in benzothiophenic compounds, and the first hydrocarbon-containing compound is hydrotreated to produce a second hydrocarbon-containing compound.
Abstract:
A process for making a porous catalyst, comprises a) providing an aqueous solution containing a nanoparticle precursor, b) forming a composition containing nanoparticles, c) adding a first catalytic component or precursor thereof and a pore-forming agent to the composition containing nanoparticles and allowing the first catalytic component, the pore-forming agent, and the nanoparticles form an organic-inorganic structure, d) removing water from the organic-inorganic structure; and e) removing the pore-forming agent from the organic-inorganic structure so as to yield a porous catalyst.
Abstract:
A hydrogenation catalyst particularly suitable for hydrogenating oxygenates in a hydrogenation unit of a Fischer-Tropsch plant is disclosed. A preferred embodiment comprises more than 5% and less than 20% nickel based on a wide pore alumina support. The catalyst successfully hydrogenates oxygenates which otherwise tend to poison a catalyst in a hydroconversion unit downstream. Moreover, the temperature at which the unwanted hydrogenolysis of long chain paraffins to methane occurs is higher for one catalyst disclosed herein than a comparable known catalyst. This allows the hydrogenation plant to operate at a higher temperature.
Abstract:
The invention relates to alumina agglomerates of the type obtained by dehydrating an aluminium oxyhydroxide or hydroxide, agglomerating the alumina thus obtained, hydrothermally treating the agglomerates and calcinating same. Said agglomerates are characterised in that: the V37 Å thereof is greater than or equal to 75 ml/100 g, preferably greater than or equal to 80 ml/100 g and, better still, greater than or equal to 85 ml/100 g; the V0.1 μm thereof is less than or equal to 31 ml/100 g; and the V0.2 μm thereof is less than or equal to 20 ml/100 g, preferably less than or equal to 15 ml/100 g and, better still, less than or equal to 10 ml/100 g. The invention also relates to a catalyst carrier, an intrinsic catalyst or an absorbent, in particular for use in the petroleum and petrochemical industry, comprising such alumina agglomerates. Moreover, the invention relates to methods for preparing said agglomerates.
Abstract:
This invention relates to a new composition of high surface area materials suitable for adsorption of both organic and inorganic species and as a component of catalysts useful for the transformation of hydrocarbons into a variety of products. These materials are composed by mesoporous spherical particles that have large sorption capacity, as demonstrated by the uptake of nitrogen at 78 K having a diameter of 0.1 to 1.0 microns, a mean pore diameter of 2.0 nm to 4.0 nm, a surface area of 750 to 1050 m2/g and a mean pore volume of 0.75 to 1.0 ml/g. The typical inner structure is composed of nanotubes having diameters around 3.5 nm aligned along the radius of the spherical particles, with surface areas around 1,000 m2/g, depending on the surfactant (C16H33N(CH3)3Br) to co-solvent (CnH2n+1OH, where n=2,3, or CH3COCH3) molar ratio. Elliptical particles are also obtained with cylindrical pores running along or across the major axis of the particles having very high surface areas of up to 1561 m2/g and a mean pore diameter of 2.0 to 4.0 nm. The walls of the nanotubes are pure silica or a composition of silica with M(III)Ox where M is a trivalent metal such as Al, Ga, or lanthanide.
Abstract translation:本发明涉及适于吸附有机和无机物质的高表面积材料的新组合物,以及用于将烃转化为多种产物的催化剂组分。 这些材料由具有大吸附能力的介孔球形颗粒组成,如通过在78K下吸收直径为0.1至1.0微米的氮气,平均孔径为2.0nm至4.0nm,表面积为750至 1050m 2 / g,平均孔体积为0.75〜1.0ml / g。 典型的内部结构由沿着球形颗粒的半径排列的直径约3.5nm的纳米管组成,其表面积约为1000m 2 / g,这取决于表面活性剂(C 16 C 16) N(CH 3)3 Br)与共溶剂(C n H n H 3) 其中n = 2,3或CH 3 COCH 3 3摩尔比。 也可以获得椭圆形颗粒,其圆柱形孔沿着或横过具有高达1561m 2 / g的非常高的表面积和2.0至4.0nm的平均孔径的颗粒的长轴。 纳米管的壁是纯二氧化硅或具有M(III)O x x的二氧化硅组合物,其中M是三价金属如Al,Ga或镧系元素。