公开(公告)号：US09305832B2

公开(公告)日：2016-04-05

申请号：US14315659

申请日：2014-06-26

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Xiang Hu ,  Yuping Ren ,  Duohui Bei ,  Sipeng Gu ,  Huang Liu

IPC: H01L21/308 ,  H01L21/768 ,  H01L21/033 ,  H01L23/538 ,  H01L21/311 ,  H01L21/02

CPC classification number: H01L21/76816 ,  H01L21/02063 ,  H01L21/0332 ,  H01L21/0337 ,  H01L21/0338 ,  H01L21/3088 ,  H01L21/31144 ,  H01L21/76802 ,  H01L21/76805 ,  H01L21/76807 ,  H01L21/7681 ,  H01L21/76811 ,  H01L21/76813 ,  H01L21/76831 ,  H01L23/5226 ,  H01L23/5384 ,  H01L2924/0002 ,  H01L2924/00

Abstract: Methods are provided for dimension-controlled via formation over a circuit structure, including over multiple adjacent conductive structures. The method(s) includes, for instance, providing a patterned multi-layer stack structure above the circuit structure, the stack structure including at least one layer, and a pattern transfer layer above the at least one layer, the pattern transfer layer being patterned with at least one via opening; providing a sidewall spacer layer within the at least one via opening to form at least one dimension-controlled via opening; and etching through the at least one layer of the stack structure using the at least one dimension-controlled via opening to facilitate providing the via(s) over the circuit structure. In one implementation, the stack structure includes a trench-opening within a patterned hard mask layer disposed between a dielectric layer and a planarization layer, and the via(s) is partially self-aligned to the trench.

Abstract translation: 提供了用于在电路结构上的尺寸控制的通孔形成的方法，包括在多个相邻的导电结构上。 所述方法包括例如在电路结构之上提供图案化的多层堆叠结构，所述堆叠结构包括至少一层，以及在所述至少一层上方的图案转移层，所述图案转移层被图案化 至少有一个通孔; 在所述至少一个通孔开口内提供侧壁间隔层，以形成至少一个尺寸控制的通孔开口; 以及使用所述至少一个尺寸控制的通孔开口蚀刻穿过所述堆叠结构的所述至少一个层，以便于在所述电路结构上提供通孔。 在一个实施方案中，堆叠结构包括设置在电介质层和平坦化层之间的图案化硬掩模层内的沟槽开口，并且通孔部分地自对准沟槽。

公开(公告)号：US20160079242A1

公开(公告)日：2016-03-17

申请号：US14949481

申请日：2015-11-23

Applicant: GLOBALFOUNDRIES INC.

Inventor： GUILLAUME BOUCHE ,  Andy Wei ,  Xiang Hu ,  Jerome F. Wandell ,  Sandeep Gaan

IPC: H01L27/088 ,  H01L29/78

CPC classification number: H01L27/0886 ,  H01L21/02488 ,  H01L29/41791 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/785 ,  H01L2029/7858

Abstract: Provided are approaches for patterning multiple, dense features in a semiconductor device using a memorization layer. Specifically, an approach includes: patterning a plurality of openings in a memorization layer; forming a gap-fill material within each of the plurality of openings; removing the memorization layer; removing an etch stop layer adjacent the gap-fill material, wherein a portion of the etch stop layer remains beneath the gap-fill material; etching a hardmask to form a set of openings above the set of gate structures, wherein the etch to the hardmask also removes the gap-fill material from atop the remaining portion of the etch stop layer; and etching the semiconductor device to remove the hardmask within each of the set of openings. In one embodiment, a set of dummy S/D contact pillars is then formed over a set of fins of the semiconductor device by etching a dielectric layer selective to the gate structures.

公开(公告)号：US09275906B2

公开(公告)日：2016-03-01

申请号：US14267611

申请日：2014-05-01

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Xusheng Wu ,  Xiang Hu ,  Changyong Xiao ,  Wanxun He

IPC: H01L21/8238 ,  H01L21/306 ,  H01L21/02 ,  H01L27/092 ,  H01L29/161 ,  H01L29/16 ,  H01L29/201

CPC classification number: H01L29/0657 ,  H01L21/02381 ,  H01L21/0243 ,  H01L21/02532 ,  H01L21/02538 ,  H01L21/02546 ,  H01L21/0259 ,  H01L21/02639 ,  H01L21/02664 ,  H01L21/30604 ,  H01L21/823807 ,  H01L21/823821 ,  H01L27/0922 ,  H01L27/0924 ,  H01L29/0692 ,  H01L29/16 ,  H01L29/161 ,  H01L29/20 ,  H01L29/201

Abstract: A non-planar semiconductor structure includes mixed n-and-p type raised semiconductor structures, e.g., fins, having epitaxial structures grown on top surfaces thereof, for example, epitaxial silicon and silicon germanium, naturally growing into a diamond shape. The surface area of the epitaxial structures is increased by removing portion(s) thereof, masking each type as the other type is grown and then subsequently modified by the removal. The removal may create multi-head (e.g., dual-head) epitaxial structures, together with the neck of the respective raised structure resembling a Y-shape.

Abstract translation: 非平面半导体结构包括混合的n型和p型凸起半导体结构，例如具有在其顶表面上生长的外延结构的散热片，例如外延硅和硅锗，天然生长成菱形。 外延结构的表面积通过去除其部分而增加，当另一种类型生长然后随后通过去除而修饰时，掩蔽每种类型。 移除可以与类似于Y形的相应凸起结构的颈部一起产生多头（例如，双头）外延结构。

公开(公告)号：US20150348913A1

公开(公告)日：2015-12-03

申请号：US14818039

申请日：2015-08-04

Applicant: Globalfoundries Inc.

Inventor： Xiang Hu ,  Lokesh Subramany ,  Alok Vaid ,  Sipeng Gu ,  Akshey Sehgal

IPC: H01L23/544 ,  H01L29/06 ,  H01L29/16 ,  H01L29/78

CPC classification number: H01L23/544 ,  H01L21/3083 ,  H01L21/3086 ,  H01L22/30 ,  H01L27/0886 ,  H01L29/0692 ,  H01L29/16 ,  H01L29/66795 ,  H01L29/785 ,  H01L29/7851 ,  H01L2924/0002 ,  H01L2924/00

Abstract: Approaches for providing a planar metrology pad adjacent a set of fins of a fin field effect transistor (FinFET) device are disclosed. A previously deposited amorphous carbon layer can be removed from over a mandrel that has been previously formed on a subset of a substrate, such as using a photoresist. A pad hardmask can be formed over the mandrel on the subset of the substrate. This formation results in the subset of the substrate having the pad hardmask covering the mandrel thereon and the remainder of the substrate having the amorphous carbon layer covering the mandrel thereon. This amorphous carbon layer can be removed from over the mandrel on the remainder of the substrate, allowing a set of fins to be formed therein while the amorphous carbon layer keeps the set of fins from being formed in the portion of the substrate that it covers.

Abstract translation: 公开了一种用于提供与翅片场效应晶体管（FinFET）器件的一组翅片相邻的平面计量垫的方法。 先前沉积的非晶碳层可以从预先形成在基底的子集上的心轴上去除，例如使用光致抗蚀剂。 衬垫硬掩模可以在衬底的子集上的心轴上形成。 这种形成导致衬底的子集具有覆盖其上的心轴的衬垫硬掩模，并且具有覆盖其上的心轴的无定形碳层的衬底的其余部分。 该无定形碳层可以在基体的其余部分上从心轴上除去，允许在其中形成一组翅片，而无定形碳层保持该组翅片不会形成在其所覆盖的基底部分中。

公开(公告)号：US09196499B2

公开(公告)日：2015-11-24

申请号：US14225542

申请日：2014-03-26

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Andy Chih-Hung Wei ,  Dae-han Choi ,  Dae Geun Yang ,  Xiang Hu ,  Mariappan Hariharaputhiran

IPC: H01L21/475 ,  H01L21/308 ,  H01L21/311 ,  H01L21/306 ,  H01L21/762 ,  H01L29/66 ,  H01L21/033 ,  H01L21/8234

CPC classification number: H01L27/0886 ,  H01L21/02164 ,  H01L21/0217 ,  H01L21/02178 ,  H01L21/02181 ,  H01L21/02271 ,  H01L21/0332 ,  H01L21/30604 ,  H01L21/3081 ,  H01L21/3086 ,  H01L21/31111 ,  H01L21/31116 ,  H01L21/475 ,  H01L21/76224 ,  H01L21/76229 ,  H01L21/823431 ,  H01L21/823481 ,  H01L29/0653 ,  H01L29/66795 ,  H01L29/785

Abstract: Embodiments of the present invention provide methods of removing fin portions from a finFET. At a starting point, a high-K dielectric layer is disposed on a substrate. A fin hardmask and lithography stack is deposited on the high-k dielectric. A fin hardmask is exposed, and a first portion of the fin hardmark is removed. The lithography stack is removed. A second portion of the fin hardmask is removed. Fins are formed. A gap fill dielectric is deposited and recessed.

Abstract translation: 本发明的实施例提供了从finFET去除翅片部分的方法。 在起始点，高K电介质层设置在基板上。 翅片硬掩模和光刻叠层沉积在高k电介质上。 翅片硬掩模被暴露，并且鳍状硬标记的第一部分被去除。 去除光刻叠层。 拆下散热片硬掩模的第二部分。 鳍形成。 间隙填充电介质被沉积并凹进。

公开(公告)号：US20150279738A1

公开(公告)日：2015-10-01

申请号：US14225529

申请日：2014-03-26

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Gabriel Padron Wells ,  Xiang Hu ,  Guillaume Bouche ,  Andre Labonte

IPC: H01L21/768 ,  H01L29/417 ,  H01L29/40 ,  H01L27/088 ,  H01L29/66

CPC classification number: H01L21/76897 ,  H01L21/0332 ,  H01L21/3081 ,  H01L21/467 ,  H01L21/823431 ,  H01L21/823475 ,  H01L27/088 ,  H01L29/401 ,  H01L29/41783 ,  H01L29/41791 ,  H01L29/66795

Abstract: Embodiments of the present invention provide an improved contact and method of fabrication. A dielectric layer is formed over transistor structures which include gates and source/drain regions. A first etch, which may be a reactive ion etch, is used to partially recess the dielectric layer. A second etch is then used to continue the etch of the dielectric layer to form a cavity adjacent to the gate spacers. The second etch is highly selective to the spacer material, which prevents damage to the spacers during the exposure (opening) of the source/drain regions.

Abstract translation: 本发明的实施例提供了改进的接触和制造方法。 在包括栅极和源极/漏极区域的晶体管结构上形成介电层。 使用可以是反应离子蚀刻的第一蚀刻来部分地凹陷介电层。 然后使用第二蚀刻来继续蚀刻介电层以形成与栅极间隔物相邻的空腔。 第二蚀刻对间隔物材料具有高选择性，这防止了在源极/漏极区域的曝光（打开）期间损坏间隔物。

公开(公告)号：US20150270175A1

公开(公告)日：2015-09-24

申请号：US14219059

申请日：2014-03-19

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Xiang Hu ,  Andy Chih-Hung Wei ,  Dae-han Choi ,  Mariappan Hariharaputhiran ,  Weihua Tong ,  Dae Geun Yang ,  Akshey Sehgal ,  Jing Wan

IPC: H01L21/8234 ,  H01L21/027 ,  H01L21/306 ,  H01L21/324 ,  H01L29/78 ,  H01L21/308

CPC classification number: H01L21/823431 ,  H01L21/268 ,  H01L21/3081 ,  H01L21/3086 ,  H01L29/66795

Abstract: Provided herein are approaches for forming a fin field-effect-transistor (FinFET) device using a partially crystallized fin hard mask. Specifically, a hard mask is patterned over a substrate, and the FinFET device is annealed to form a set of crystallized hard mask elements adjacent a set of non-crystallized hard mask elements. A masking structure is provided over a first section of the patterned hard mask to prevent the set of non-crystallized hard mask elements from being crystallized during the anneal. During a subsequent fin cut process, the non-crystallized mask elements are removed, while crystallized mask elements remain. A set of fins is then formed in the FinFET device according to the location(s) of the crystallized mask elements.

Abstract translation: 本文提供了使用部分结晶的翅片硬掩模形成鳍状场效应晶体管（FinFET）器件的方法。 具体地说，将硬掩模图案化在衬底上，并且FinFET器件被退火以形成与一组非结晶硬掩模元件相邻的一组结晶的硬掩模元件。 在图案化的硬掩模的第一部分上提供掩模结构，以防止在退火期间该组非结晶硬掩模元件结晶。 在随后的翅片切割过程中，除去未结晶的掩模元件，同时保留结晶的掩模元件。 然后根据结晶化掩模元件的位置在FinFET器件中形成一组翅片。

公开(公告)号：US08907496B1

公开(公告)日：2014-12-09

申请号：US13909301

申请日：2013-06-04

Applicant: GLOBALFOUNDRIES Inc.

Inventor： GuoXiang Ning ,  Xiang Hu ,  Sarasvathi Thangaraju ,  Paul Ackmann

IPC: H01L21/768 ,  H01L23/522

CPC classification number: H01L23/5226 ,  H01L23/481 ,  H01L2924/0002 ,  H01L2924/00

Abstract: Circuit structures and methods of fabrication are provided with enhanced electrical connection between, for instance, a first metal level and a contact surface of a conductive structure. Enhanced electrical connection is achieved using a plurality of contact vias which are differently-sized, and disposed over and electrically coupled to the contact surface. The differently-sized contact vias include at least one center region contact via disposed over a center region of the contact surface, and at least one peripheral region contact via disposed over a peripheral region of the contact surface, where the at least one center region contact via is larger than the at least one peripheral region contact via.

Abstract translation: 电路结构和制造方法在例如第一金属水平和导电结​​构的接触表面之间提供增强的电连接。 使用多个不同尺寸的接触通孔实现增强的电连接，并且设置在接触表面上并电耦合到接触表面。 不同尺寸的接触通孔包括设置在接触表面的中心区域上的至少一个中心区域接触孔，以及设置在接触表面的周边区域上的至少一个周边区域接触孔，其中该至少一个中心区域接触 通孔大于至少一个周边区域接触通孔。

公开(公告)号：US10181420B2

公开(公告)日：2019-01-15

申请号：US15425478

申请日：2017-02-06

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Jason Eugene Stephens ,  David Michael Permana ,  Guillaume Bouche ,  Andy Wei ,  Mark Zaleski ,  Anbu Selvam K M Mahalingam ,  Craig Michael Child, Jr. ,  Roderick Alan Augur ,  Shyam Pal ,  Linus Jang ,  Xiang Hu ,  Akshey Sehgal

IPC: H01L21/768 ,  H01L21/311 ,  H01L21/027 ,  H01L23/522 ,  H01L23/528

Abstract: Semiconductor devices and methods of fabricating the semiconductor devices with chamfer-less via multi-patterning are disclosed. One method includes, for instance: obtaining an intermediate semiconductor device; performing a trench etch into a portion of the intermediate semiconductor device to form a trench pattern; depositing an etching stack; performing at least one via patterning process; and forming at least one via opening into a portion of the intermediate semiconductor device. An intermediate semiconductor device is also disclosed.

公开(公告)号：US09793358B2

公开(公告)日：2017-10-17

申请号：US14267541

申请日：2014-05-01

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Xusheng Wu ,  Xiang Hu ,  Changyong Xiao ,  Wanxun He

IPC: H01L29/78 ,  H01L29/06 ,  H01L29/161 ,  H01L27/088 ,  H01L21/8234 ,  H01L21/02

CPC classification number: H01L29/161 ,  H01L21/02381 ,  H01L21/0243 ,  H01L21/02532 ,  H01L21/0259 ,  H01L21/02639 ,  H01L21/02664 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/0657 ,  H01L29/7853

Abstract: A non-planar semiconductor structure includes raised semiconductor structures, e.g., fins, having epitaxial structures grown on top surfaces thereof, for example, epitaxial silicon naturally growing into a diamond shape. The surface area of the epitaxial structure may be increased by removing portion(s) thereof. The removal may create a multi-head (e.g., dual-head) epitaxial structure, together with the neck of the raised structure resembling a Y-shape. Raised structures that are not intended to include an epitaxial structure will be masked during epitaxial structure creation and modification. In addition, in order to have a uniform height, the filler material surrounding the raised structures is recessed around those to receive epitaxial structures.