摘要:
One embodiment of the present invention is a method for making metallic interconnects, which method is utilized at a stage of processing a substrate having a patterned insulating layer which includes at least one opening and a field surrounding the at least one opening, the field and the at least one opening being ready for depositing one or more seed layers, which method includes steps of: (a) depositing by an ALD technique at least an initial portion of a substantially conformal seed layer on the field and inside surfaces of the at least one opening, wherein said at least one opening has a width of less than about 0.13 μm; (b) depositing by a PVD technique a substantially non-conformal seed layer over the substantially conformal seed layer, said substantially non-conformal seed layer being thicker than said substantially conformal seed layer over the field; and (c) electroplating a metallic layer over the substantially non-conformal seed layer, wherein the electroplated metallic layer consists of a material selected from a group consisting of Cu, Ag, or alloys comprising one or more of these metals.
摘要:
Copper seed layers for use in damascene structures are commonly deposited by CVD because of their superior step coverage. However, these films have poor adhesion to the barrier layer. This problem has been overcome by preceding the deposition of the CVD copper layer with a metal plasma treatment that lays down a very thin layer of copper while the structure receiving it is maintained at a temperature below about −40 C. This is followed by a short exposure to a nitrogen bearing plasma. The results is a seed layer having excellent step coverage as well as very good adhesion to the underlying barrier layer.
摘要:
There is provided an apparatus for forming interconnects which can form embedded interconnects or interconnects protected with a protective film while preventing the formation of an oxide film. An interconnects-forming apparatus for forming embedded interconnects in a surface of a substrate, includes: a barrier layer-forming apparatus for forming a barrier layer on a surface of a substrate; a metal layer-forming apparatus for forming a metal layer on the surface of the barrier layer formed in the barrier layer-forming apparatus; and an apparatus frame capable of controlling the internal atmosphere; wherein the barrier layer-forming apparatus and the metal layer-forming apparatus are disposed in the apparatus frame.
摘要:
It is an object of the present invention to provide a semiconductor wafer on which a thin, smooth, uniform and good adhesive electroless plating layer that can be suitable for a seed layer is formed, and to provide an electroless plating method which is suitable for use in the manufacture of such a semiconductor wafer. A semiconductor wafer is coated with a silane coupling agent which has a functional group that is able to capture a metal, and is further coated with an organic-solvent solution of a palladium compound such as palladium chloride or the like. Afterward, the wafer is electroless plated. As a result of such an electroless plating method, a semiconductor wafer having a thickness of 70 to 5000 angstroms and a mean surface roughness Ra of 10 to 100 angstroms can be obtained.
摘要:
A multi-step sputtering process in plasma sputter reactor having target and magnetron operable in two modes, for example, in a substrate sputter etch and a substrate sputter deposition. The target has an annular vault facing the wafer to be sputter coated. Various types of magnetic means positioned around the vault create a magnetic field supporting a plasma extending over a large volume of the vault. An integrated copper via filling process with the inventive reactor or other reactor includes a first step of highly ionized sputter deposition of copper, which can optionally be used to remove the barrier layer at the bottom of the via, a second step of more neutral, lower-energy sputter deposition of copper to complete the seed layer, and a third step of electroplating copper into the hole to complete the metallization. The first two steps can be also used with barrier metals.
摘要:
Methods and apparatus for reducing heat load and air exposure when using an electroless plating fluid during a plating process, are presented. An electroless plating apparatus, including an electroless plating vessel and recirculation systems, is presented. The electroless plating vessel minimizes air exposure (and thus evaporative cooling and degradation) of the electroless plating fluid while the recirculation systems minimize heat load of the electroless plating fluid.
摘要:
The present invention is generally directed to various methods of using ion implantation techniques to control various metal formation processes. In one illustrative embodiment, the method comprises forming a metal seed layer above a patterned layer of insulating material, the patterned layer of insulating material defining a plurality of field areas, deactivating at least a portion of the metal seed layer in areas where the metal seed layer is positioned above at least some of the field areas, and performing a deposition process to deposit a metal layer above the metal seed layer. In some embodiments, the metal may be comprised of copper, platinum, nickel, tantalum, tungsten, cobalt, etc. Portions of the metal seed layer may be deactivated by implanting ions into portions of the metal seed layer positioned above at least some of the field areas. The implanted ions may be comprised of nitrogen, carbon, silicon, hydrogen, etc. In yet another illustrative embodiment, the system comprises a stencil mask implant tool for implanting ions into selected areas of a metal seed layer formed above a patterned layer of insulating material that defines a plurality of field areas, the ions being implanted into areas of the metal seed layer positioned above at least some of the field areas.
摘要:
A method for forming a plug metal layer is disclosed and includes the following steps. Performance of an atomic layer deposition (ALD) at least once to form a continuous metal seed layer (CMSL) on a barrier layer, wherein the atomic layer deposition comprise: a mixing gas of hydrogen and silane, such as hydroxy silane or tetrahydroxy silane, being transported on the barrier layer. Next, performance of a purge/vacuum process. Then transporting a reactive gas, such as WF6, to form the continuous metal seed layer (CMSL). A subsequent cycle step of atomic layer deposition (ALD) can be repeated to form the thickness of the continuous metal seed layer (CMSL) to about 20 to 40 Å.
摘要:
Disclosed is a procedure for deposition of a thin and relatively continuous electroless copper film on the substrate of sub-micron integrated circuit features. The electroless copper film is deposited onto a previously deposited PVD copper film, which may be discontinuous. The continuous film formed by electroless deposition allows for sufficient filling of the sub-micron integrated circuit features by electrodeposition. The electroless bath employed to form the continuous electroless copper film may be composed of a reducing agent, a complexing agent, a source of copper ions, a pH adjuster, and optionally one or more surfactants and/or stabilizers. In one example, the reducing agent contains an aldehyde moiety.
摘要:
Disclosed are methods for repairing or enhancing discontinuous metal seed layers prior to subsequent metallization during the manufacture of electronic devices. Such repair methods do not require the use of a second electroplating bath.