Abstract:
A method for forming FinFETs having a capping layer for reducing punch through leakage includes providing an intermediate semiconductor structure having a semiconductor substrate and a fin disposed on the semiconductor substrate. A capping layer is disposed over the fin, and an isolation fill is disposed over the capping layer. A portion of the isolation fill and the capping layer is removed to expose an upper surface portion of the fin. Tapping layer and a lower portion of the fin define an interface dipole layer barrier, a portion of the capping layer operable to provide an increased negative charge or an increased positive charge adjacent to the fin, to reduce punch-through leakage compared to a fin without the capping layer.
Abstract:
A vertical FinFET includes a semiconductor fin formed over a semiconductor substrate. A self-aligned first source/drain contact is electrically separated from a second source/drain contact by a spacer layer that is formed over an endwall of the fin. The spacer layer, which comprises a dielectric material, allows the self-aligned first source/drain contact to be located in close proximity to an endwall of the fin and the associated second source/drain contact without risk of an electrical short between the adjacent contacts.
Abstract:
A semiconductor structure includes a semiconductor substrate, a semiconductor fin on the semiconductor substrate, a transistor integrated with the semiconductor fin at a top portion thereof, the transistor including an active region including a source, a drain and a channel region therebetween. The semiconductor structure further includes a gate structure over the channel region, the gate structure including a gate electrode, an air-gap spacer pair on opposite sidewalls of the gate electrode, and a gate contact for the gate electrode. A method of fabricating such a semiconductor device is also provided.
Abstract:
A method includes providing a starting structure, the starting structure including a semiconductor substrate, sources and drains, a hard mask liner layer over the sources and drains, a bottom dielectric layer over the hard mask liner layer, metal gates between the sources and drains, the metal gates defined by spacers, gate cap openings between corresponding spacers and above the metal gates, and a top dielectric layer above the bottom dielectric layer and in the gate cap openings, resulting in gate caps. The method further includes removing portions of the top dielectric layer, the removing resulting in contact openings and divot(s) at a top portion of the spacers and/or gate caps, and filling the divot(s) with etch-stop material, the etch-stop material having an etch-stop ability better than a material of the spacers and gate cap. A resulting semiconductor structure is also disclosed.
Abstract:
A method of manufacturing a FinFET structure involves forming a gate cut within a sacrificial gate layer and backfilling the gate cut opening with an etch selective dielectric later. Lateral etching of the dielectric layer after removing remaining portions of the sacrificial gate can be used to increase the distance between the gate cut (isolation) structure and an adjacent fin relative to methods that do not perform a step of trimming the dielectric layer.
Abstract:
The present application relates to an optical planarizing layer etch process. Embodiments include forming fins separated by a dielectric layer; forming a recess in the dielectric layer on each side of each fin, each recess being for a metal gate; forming sidewall spacers on each side of each recess; depositing a high-k dielectric liner in each recess and on a top surface of each of the fins; depositing a metal liner over the high-k dielectric layer; depositing a non-conformal organic layer (NCOL) over a top surface of the dielectric layer to pinch-off a top of each recess; depositing an OPL and ARC over the NCOL; etching the OPL, ARC and NCOL over a portion of the dielectric layer and recesses in a first region; and etching the portion of the recesses to remove residual NCOL present at a bottom of each recess of the portion of the recesses.
Abstract:
Methods of fabricating circuit structures including FinFET structures are provided, including: providing a substrate and a first material having a first threshold voltage above the substrate, and a second material having a second threshold voltage lower than the first threshold voltage above the first material; forming fins having base fin portions formed from the first material and upper fin portions formed from the second material; providing gate structures over the fins to form one or more FinFET structures, wherein the gate structures wrap around at least the upper fin portions and have an operating voltage lower than the first threshold voltage and higher than the second threshold voltage, so that the upper fin portions define a channel size of the one or more FinFET structures. Circuit structures including FinFET structures are also provided, in which the FinFET structures have a uniform channel size defined only by upper fin portions thereof.
Abstract:
A semiconductor structure includes a strain-relaxed semiconductor substrate, fins on the strain-relaxed semiconductor substrate, the fins each having a bottom inactive region and an exposed top active region. The semiconductor structure further includes a liner layer along sidewalls of the bottom inactive region and adjacent surface areas of the strain-relaxed semiconductor substrate, a densified local fill layer surrounding the bottom inactive regions of the plurality of fins, a densified global fill layer adjacent outer sidewalls of the densified local fill layer, and a hard mask layer separating the densified global fill layer from the substrate and the densified local fill layer, a lack of voids in the densified local fill layer resulting in the bottom inactive regions of the fins being substantially free of oxidation defects. A method to realize the structure is also disclosed, the method preventing oxidation defects in strain-relaxed fins by reducing local gap fill voids.
Abstract:
A method of forming a fin liner and the resulting device are provided. Embodiments include forming silicon (Si) fins over negative channel field-effect transistor (nFET) and positive channel field-effect transistor (pFET) regions of a substrate, each of the Si fins having a silicon nitride (SiN) cap; forming a SiN liner over the Si fins and SiN caps; forming a block mask over the pFET region; removing the SiN liner in the nFET region; removing the block mask in the pFET region; forming a diffusion barrier liner over the Si fins; forming a dielectric layer over and between the Si fins; planarizing the dielectric layer down to the SiN caps in the nFET region; and recessing the dielectric layer to expose an upper portion of the Si fins.
Abstract:
A method includes providing a substrate having a first and a second plurality of fins with a first at least one dielectric material disposed thereon, removing upper portions of the first dielectric material to expose upper portions of the first and the second plurality of fins, removing the first dielectric material from the lower portions of the second plurality of fins to expose lower portions of the second plurality of fins, depositing a second at least one dielectric material on at least the upper and the lower exposed portions of the second plurality of fins and on the upper exposed portions of first plurality of fins, removing the second dielectric material to expose upper portions of the first and the second plurality of fins, and wherein the first dielectric material is different from the second dielectric material. The resulting structure may be operable for use as nFETs and pFETs.